Iridium Complex Compound for Soluble OLED Emission

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Solution Overview

Problem

Existing organic electroluminescent elements face challenges in achieving high solvent solubility and maintaining color purity, particularly for green-light-emitting iridium complex compounds, as introduced substituents often impair solvent solubility or lead to emission wavelength shifts and reduced operating lifetime.

Innovation Solution

An iridium complex compound with a specific chemical structure featuring substituents at the 2- and 6-positions of the biphenyl moiety to twist the biphenyl ring, preventing rotation and maintaining the ligand's stability, enhancing solvent solubility and emission wavelength control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If substituents are introduced to improve solvent solubility of iridium complex compounds, then solvent solubility is improved, but emission wavelength shifts to longer wavelengths and color purity deteriorates

Engineering Contradiction:
Improvesolvent solubilityVSAvoidemission wavelength control
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent applies local quality by introducing substituents at specific positions (2- and 6-positions of phenylpyridine ligands) rather than random substitution. This localized substitution strategy allows the molecule to maintain its core emission properties while gaining improved solvent solubility through the specific steric and electronic effects of ortho-substitution with bulky groups like tert-butyl or trimethylsilyl.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes molecular parameters by selecting specific substituent types (bulky alkyl or silyl groups) and their positions to simultaneously achieve desired solubility and maintain emission wavelength. The parameter optimization involves balancing the solubility-enhancing effect of substitution against the wavelength-shifting effect, achieving both goals through careful molecular design.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If substituents are introduced to improve solvent solubility, then solvent solubility is improved, but operating lifetime is reduced

Engineering Contradiction:
Improvesolvent solubilityVSAvoidoperating lifetime
Core Design Contradiction:
Quantity of substanceVSDuration of action of moving object

Solution Approach 1:

The patent uses local quality by placing substituents at specific positions that protect the iridium center and stabilize the complex during operation. The ortho-substitution pattern creates a protective environment around the metal center, reducing degradation pathways while maintaining solubility benefits.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs stable, inert substituent groups (such as tert-butyl and trimethylsilyl) that act as protective, long-lived structural elements. These substituents are designed to be chemically robust and resistant to degradation, ensuring the complex maintains its integrity and performance over extended operating periods.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Manufacturing precision

If vacuum deposition method is used to produce organic EL elements, then film formation is achieved, but productivity is poor and large-sized panels are difficult to produce

Engineering Contradiction:
Improvefilm formation qualityVSAvoidproduction efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent enables replacement of vacuum deposition (a mechanical/physical process requiring vacuum equipment) with wet film-forming methods (chemical solution-based processes). By designing iridium complexes with high solvent solubility and stability, the invention allows materials to be deposited from solution, eliminating the need for complex vacuum systems and enabling simpler, more scalable manufacturing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the physical state parameter of the material from requiring vapor-phase deposition to enabling solution-phase processing. This parameter change allows the use of liquid or soluble forms of the iridium complex, which can be applied using low-cost, high-speed coating techniques suitable for large-area production.

Inventive Principle:
Principle #35Parameter changes

4Productivity

If wet film-forming method is used to produce organic EL elements, then productivity is improved and large-sized panels are enabled, but materials must have high solvent solubility and maintain homogeneity

Engineering Contradiction:
Improveproduction efficiencyVSAvoidsolution homogeneity
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by introducing substituents at specific positions that create a balance between solubility and molecular packing. The ortho-substitution pattern prevents excessive aggregation while maintaining solution homogeneity, allowing the material to remain stable and uniform in solution during the wet film-forming process.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates composite molecular structures combining the iridium complex core with solubility-enhancing substituents. This composite design integrates the light-emitting functionality with solution-processability, creating a material that maintains both performance and processability requirements for wet film-forming methods.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The iridium complex compound exhibits high solvent solubility and short emission maximum wavelength, ensuring high color purity and stability in organic electroluminescent elements, suitable for large-sized displays and illuminators.

Implementation Method 1

the compound for use in an organic electroluminescent element has phosphorescence properties and exhibits blue emission with a maximum emission wavelength of 460 nm or more

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Data Source

PatentEP3719028B1Iridium complex compound, composition containing said compound and solvent, organic electroluminescent element containing said compound, display device and illumination device
Publication Date: 2024.06.12 MITSUBISHI CHEM CORP
  • EP3719028B1 patent drawingFigure 1
  • EP3719028B1 patent drawing
  • EP3719028B1 patent drawing

AI summary

Provided is an iridium complex compound represented by formula (1) below. Ir is an iridium atom. L is a bidentate ligand. A ring Cy1 is an aromatic or heteroaromatic ring including carbon atoms C1 and C2. A ring Cy2 is a heteroaromatic ring including a carbon atom C3 and a nitrogen atom N1. R1 and R2 are each a hydrogen atom or a substituent. a and b are maximum integer numbers of possible substituents on the ring Cy1 and the ring Cy2, respectively. m is 1 to 3, n is 0 to 2, and m + n = 3. At least one R1 is represented by formula (2) below. R5 to R11 are each a hydrogen atom or a substituent. RX1 and RX2 are each an alkyl group or an aralkyl group.