Heteroleptic Iridium Complexes for Sublimable OLED Dopants

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Solution Overview

Problem

Existing iridium complexes with pyridyl dibenzo-substituted ligands have high molecular weights, leading to high sublimation temperatures and non-sublimability, which complicates device manufacturing, and some ligands with fluorene groups disrupt electron stability and conjugation.

Innovation Solution

Development of heteroleptic iridium complexes with a single pyridyl dibenzo-substituted ligand, such as pyridyl dibenzofuran, dibenzothiophene, or carbazole, and two phenylpyridine ligands, optimizing substituents to reduce molecular weight and intermolecular interactions, thereby lowering sublimation temperatures and maintaining stability and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If existing iridium complexes with pyridyl dibenzo-substituted ligands are used, then emission properties can be tuned, but molecular weight increases leading to high sublimation temperatures and non-sublimability

Engineering Contradiction:
Improveemission properties tuningVSAvoidmolecular weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The complex is designed with a segmented ligand structure where the pyridyl dibenzo-substituted ligand is combined with phenylpyridine ligands, creating a balanced molecular architecture that reduces overall molecular weight while preserving emission tuning capabilities through the pyridyl dibenzo component

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pyridyl dibenzo-substituted ligand is positioned as a specific local component within the complex rather than a full substituent, allowing emission properties to be tuned at that local site while the rest of the complex maintains lower molecular weight through the use of phenylpyridine ligands

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If pyridyl dibenzo-substituted ligands are used, then emission properties can be tuned, but device manufacturing becomes complicated due to high sublimation temperatures

Engineering Contradiction:
Improveemission properties tuningVSAvoiddevice manufacturing
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The molecular weight parameter is changed by selecting specific ligand combinations (pyridyl dibenzo-substituted with phenylpyridine) that reduce the overall molecular weight of the complex, thereby lowering the sublimation temperature parameter and enabling standard vacuum deposition manufacturing processes

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If ligands with fluorene groups are used, then structural diversity is achieved, but electron stability and conjugation are disrupted

Engineering Contradiction:
Improvestructural diversityVSAvoidelectron stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The fluorene groups are extracted or removed from the ligand structure, replacing them with phenylpyridine ligands that provide structural diversity through their own aromatic systems while maintaining continuous electron conjugation and stability throughout the complex

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The novel complexes provide improved manufacturing processes and device performance with lower sublimation temperatures, enhanced stability, and tuned emission properties, suitable for red and green phosphorescent OLEDs.

Implementation Method 1

OLEDs make use of thin organic films that emit light when voltage is applied across the device

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Data Source

PatentUS12550604B2Organic electroluminescent materials and devices
Publication Date: 2026.02.10 UNIVERSAL DISPLAY CORP
  • US12550604B2 patent drawing
  • US12550604B2 patent drawing
  • US12550604B2 patent drawing

AI summary

Novel compounds comprising heteroleptic iridium complexes are provided. The compounds have a particular combination of ligands which includes a single pyridyl dibenzo-substituted ligand. The compounds may be used in organic light emitting devices, particularly as emitting dopants, to provide devices having improved efficiency, lifetime, and manufacturing.