Iridium-Catalyzed Oxime Hydrogenation for Selective Hydroxylamines

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Solution Overview

Problem

Existing methods for the hydrogenation of oximes to hydroxylamines suffer from high costs, low atom economy, toxicity, harsh reaction conditions, limited scope, and over-reduction to primary amines, with existing iridium catalysts being inefficient for a broad range of substrates.

Innovation Solution

A novel iridium-catalyzed hydrogenation process using specific iridium catalysts and mild conditions to convert oximes to hydroxylamines, employing selected iridium catalysts of formulas (IIIa) and (IIIb) with bidentate chelating ligands and acidic conditions, allowing for efficient conversion under controlled pressures and temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If borane complexes or sodium cyanoborohydride are used for reduction, then the oxime can be reduced to hydroxylamine, but the process suffers from high cost, low atom economy, toxicity, and over-reduction to primary amine

Engineering Contradiction:
Improvereduction efficiencyVSAvoidtoxicity and waste
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The invention changes the chemical parameters by using hydrogen gas as the reducing agent instead of borane complexes or cyanoborohydride. This substitution fundamentally alters the reaction pathway to achieve reduction with water as the only byproduct, eliminating toxicity and improving atom economy while maintaining high reduction efficiency through catalytic action.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention extracts and removes the harmful elements (borane complexes, cyanoborohydride) from the reduction process and replaces them with hydrogen gas and a catalyst system. This extraction eliminates the source of toxicity and waste generation while preserving the desired reduction function.

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If heterogeneous hydrogenation with platinum-carbon catalyst and strong acid is used, then oxime hydrogenation can be achieved, but harsh reaction conditions and limited scope result

Engineering Contradiction:
Improvehydrogenation efficiencyVSAvoidreaction conditions
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The invention changes the physical and chemical parameters of the reaction system by using a homogeneous iridium catalyst instead of heterogeneous platinum-carbon catalyst, and a mild acid instead of strong acid. This allows the reaction to proceed under milder temperature and pressure conditions while maintaining high hydrogenation efficiency and expanding substrate scope.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention introduces an iridium catalyst as an intermediary substance that mediates the hydrogenation reaction under milder conditions. The catalyst facilitates the reaction between hydrogen and oxime without requiring harsh conditions, thereby improving selectivity and expanding the range of applicable substrates.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If conventional transition-metal catalysts are used for oxime hydrogenation, then reduction can occur, but over-reduction to primary amine and low catalytic efficiency prevail

Engineering Contradiction:
Improvereduction rateVSAvoidselectivity to hydroxylamine
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The invention applies local quality by designing a catalyst system with specific local characteristics - the iridium center coordinated with particular ligands creates a unique active site geometry and electronic environment. This localized catalytic environment provides high selectivity for hydroxylamine formation while maintaining fast reduction rates, preventing over-reduction to primary amine.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention uses a composite catalyst system consisting of iridium metal center combined with specific organic ligands. This composite structure synergistically combines the catalytic activity of iridium with the selective properties of the ligand environment, achieving both high reduction rate and high selectivity for hydroxylamine.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The process achieves efficient conversion of oximes to hydroxylamines with high selectivity and mild conditions, reducing waste and toxicity, and is applicable to a wide range of substrates.

Implementation Method 1

The reduction of oximes using hydrogen can be carried out under relatively mild conditions through the use of certain selected iridium catalysts

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS12491503B2Hydrogenation process of oxime derivatives
Publication Date: 2025.12.09 SYNGENTA CROP PROTECITON AG
  • US12491503B2 patent drawing
  • US12491503B2 patent drawing
  • US12491503B2 patent drawing

AI summary

The present invention relates to a novel process for the iridium-catalysed hydrogenation of oximes. The invention also relates to novel iridium catalysts for use in the iridium-catalysed hydrogenation of oximes and to processes of preparation of these catalysts. The invention further relates to the use of the novel iridium catalysts in ionic hydrogenation of other unsaturated substrates.