Iron Polyoxygen-Anion Anodes for Higher Battery Utilization

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Solution Overview

Problem

Existing lithium-ion batteries face issues with high cost, safety concerns due to flammability, and inefficient charge-discharge reactions, while nickel-metal hydride batteries have low energy density and rely on scarce rare earth elements. Iron electrodes, despite being abundant and safe, suffer from low activity and utilization rates due to inertness in charge-discharge reactions.

Innovation Solution

A negative electrode active material comprising an iron compound with a polyoxygen anion, such as carbonate or aluminate, enhances charge-discharge activity by allowing loose, unstable structures that facilitate ion movement, and can include nickel or zinc to stabilize the structure and improve performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If iron electrode is used as negative electrode active material, then safety is improved and cost is reduced, but charge-discharge activity is low and utilization rate is low

Engineering Contradiction:
ImprovesafetyVSAvoidcharge-discharge activity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent changes the chemical composition parameters of the iron compound by incorporating polyoxygen anions (such as carbonate CO3²⁻, aluminate AlO3³⁻, silicate SiO3²⁻, borate BO3³⁻, vanadate VO3³⁻, molybdate MoO4²⁻, tungstate WO4²⁻, or stannate SnO3²⁻) with specific molar ratios. This compositional parameter change transforms inert iron into highly active iron compounds that enable fast charge-discharge reactions while maintaining safety and cost advantages of iron electrodes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite iron compounds by combining iron with polyoxygen anions to form new composite materials such as iron carbonate, iron aluminate, iron silicate, iron borate, iron vanadate, iron molybdate, iron tungstate, or iron stannate. These composite materials exhibit synergistic effects where the polyoxygen anions enhance the electrochemical activity of iron while maintaining the structural stability needed for high utilization rates and safety.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If iron oxide or iron hydroxide is used as negative electrode active material, then stability is improved, but charge-discharge activity is low due to poor solubility

Engineering Contradiction:
ImprovestabilityVSAvoidcharge-discharge activity
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The patent modifies the chemical parameters of iron compounds by replacing oxide (O²⁻) or hydroxide (OH⁻) groups with polyoxygen anions that have different solubility characteristics. The polyoxygen anions (such as CO3²⁻, AlO3³⁻, SiO3²⁻, BO3³⁻, VO3³⁻, MoO4²⁻, WO4²⁻, or SnO3²⁻) create compounds with optimized solubility in aqueous electrolyte solutions, enabling faster ion transport and higher charge-discharge activity while preserving structural stability.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If lithium-ion battery is used, then storage energy density is high, but cost is high and safety is compromised due to flammability

Engineering Contradiction:
Improvestorage energy densityVSAvoidsafety
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent replaces expensive lithium with abundant, cheap iron that can be obtained from common sources. The iron-based negative electrode active material with polyoxygen anions provides a cost-effective alternative to lithium-ion batteries, achieving comparable performance with significantly reduced material costs and improved safety due to the non-flammable nature of iron compounds in aqueous electrolyte solutions.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the electrochemical parameters by using iron compounds with polyoxygen anions that have optimized redox potentials and electron transfer characteristics. This enables the iron-based battery to achieve high storage energy density comparable to lithium-ion batteries while using safe, non-flammable aqueous electrolyte solutions and abundant, low-cost iron materials.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If nickel-metal hydride battery is used, then safety is improved with aqueous electrolyte solution, but storage energy density is low and rare earth elements are required

Engineering Contradiction:
ImprovesafetyVSAvoidstorage energy density
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent replaces expensive rare earth elements in nickel-metal hydride batteries with abundant, cheap iron. The iron-based negative electrode active material with polyoxygen anions provides a cost-effective alternative that eliminates dependence on scarce rare earth resources while maintaining safety through the use of aqueous electrolyte solutions and achieving higher storage energy density.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent optimizes the electrochemical parameters by using iron compounds with polyoxygen anions that have enhanced capacity and voltage characteristics. This enables the battery to achieve storage energy density significantly higher than nickel-metal hydride batteries while maintaining the safety advantages of aqueous electrolyte solutions and eliminating the need for expensive rare earth elements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The iron compound with polyoxygen anions increases the activity and utilization rate of iron electrodes, reducing hydrogen gas generation and maintaining high capacity over charge-discharge cycles, thus improving battery performance and safety.

Implementation Method 1

Lithium (a negative electrode active material) undergoes redox at a very low electric potential in a lithium-ion battery

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

the polyoxygen anion has a first atom and an oxygen atom, the first atom is at least one type of atom selected from atoms belonging to Group 4, Group 5, Group 6, Group 13, and Group 14 in the periodic table of elements, and a molar ratio of the oxygen atom to the first atom in the polyoxygen anion is more than 1

Methodology Applied
Scientific EffectIon movement: Diffusion

Data Source

PatentUS12463214B2Negative electrode active material and battery
Publication Date: 2025.11.04 TOYOTA JIDOSHA KK
  • US12463214B2 patent drawing
  • US12463214B2 patent drawing
  • US12463214B2 patent drawing

AI summary

Provided is a negative electrode active material for a battery, the negative electrode active material comprising an iron compound, the iron compound containing a salt of a polyoxygen anion with iron, wherein the polyoxygen anion has a first atom and an oxygen atom, the first atom is at least one type of atom selected from atoms belonging to Group 4, Group 5, Group 6, Group 13, and Group 14 in the periodic table of elements, and a molar ratio of the oxygen atom to the first atom in the polyoxygen anion is more than 1.