Aqueous Iron Battery Electrolytes Using Mg/Ca Ions to Suppress HER

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Solution Overview

Problem

Iron metal batteries suffer from poor cycle life due to low coulombic efficiency in Fe deposition/stripping reactions, primarily caused by the hydrogen evolution reaction (HER) in aqueous electrolytes, which limits their scalability and deployment in grid applications.

Innovation Solution

The use of aqueous electrolytes reinforced with magnesium and calcium ions, which suppress the HER by immobilizing water molecules in solvation shells, thereby enhancing the coulombic efficiency of Fe deposition/stripping reactions, allowing for higher efficiency and longer battery life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional aqueous electrolytes based on Fe chloride or sulfate salts are used, then the battery can operate with simple electrolyte composition, but the coulombic efficiency is limited to around 92% due to hydrogen evolution reaction

Engineering Contradiction:
Improvecoulombic efficiencyVSAvoidhydrogen evolution reaction
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The patent introduces magnesium or calcium ions as intermediary substances that mediate between water molecules and the electrode surface. These ions form solvation shells around water molecules, creating a protective barrier that prevents direct water reduction at the electrode, thereby suppressing hydrogen evolution reaction while maintaining electrolyte functionality

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical composition parameters of the electrolyte by adding magnesium or calcium salts at specific concentrations (0.1-5.0 M). This parameter modification alters the electrolyte's interaction with water molecules and electrode surfaces, fundamentally changing the reaction dynamics to suppress HER and achieve coulombic efficiencies of 99% or higher

Inventive Principle:
Principle #35Parameter changes

2Duration of action of stationary object

If Fe metal batteries are designed for grid applications, then the battery can provide large-scale energy storage, but the cycle life remains poor due to low coulombic efficiency

Engineering Contradiction:
Improvecycle lifeVSAvoidcoulombic efficiency
Core Design Contradiction:
Duration of action of stationary objectVSLoss of energy

Solution Approach 1:

The patent modifies the electrolyte composition parameters by incorporating magnesium or calcium ions at optimized concentrations. This parameter change fundamentally improves the reversibility of Fe deposition and stripping reactions, achieving coulombic efficiencies of 99% or higher, which directly translates to extended cycle life suitable for grid-scale energy storage applications

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If the electrolyte is designed to suppress HER, then the coulombic efficiency improves, but the electrolyte composition becomes more complex with additional salts

Engineering Contradiction:
Improvecoulombic efficiencyVSAvoidelectrolyte composition
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent optimizes the concentration parameters of magnesium or calcium salts within specific ranges (0.1-5.0 M) to achieve the desired HER suppression effect. By carefully controlling these compositional parameters, the patent achieves high coulombic efficiency while maintaining relatively simple electrolyte formulations that are practical for large-scale implementation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach achieves coulombic efficiencies of up to 99.1% or higher, significantly improving the cycle life and reducing hydrogen gas production, thus enabling more efficient and durable iron redox batteries for energy storage applications.

Implementation Method 1

The cation can be a magnesium ion, a calcium ion, or a combination thereof... suppress the HER by immobilizing water molecules in solvation shells

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 2

the cycle life of Fe metal batteries is poor primarily due to the low coulombic efficiency of the Fe deposition/stripping reaction... depositing iron metal from an aqueous electrolyte... stripping the iron metal from the iron-reducing electrode

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentUS20230335771A1Batteries with aqueous electrolytes reinforced by mg and ca ions
Publication Date: 2023.10.19 UNIV OF UTAH RES FOUND
  • US20230335771A1 patent drawing
  • US20230335771A1 patent drawing
  • US20230335771A1 patent drawing

AI summary

An iron redox battery can include an aqueous electrolyte that includes a dissolved iron salt and a dissolved co-salt. The co-salt can include an anion and a cation, where the anion is one or more of a multiatomic anion, bromide and iodide, and where the cation is a magnesium ion, a calcium ion, or a combination thereof. The battery can also include an iron-reducing electrode in contact with the aqueous electrolyte. The battery can be operated with a coulombic efficiency from about 95% to about 99.9%.