Iron-Based Catalyst Nitrate Reduction via Ferri-Reducing Bacteria

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Solution Overview

Problem

Excess nitrates in agricultural slurry, when not consumed by crops, leach into aquifers, causing diffuse pollution due to inadequate treatment and disposal methods.

Innovation Solution

A process utilizing a lamellar double hydroxide (HDL) catalyst, in association with ferri-reducing bacteria, to reduce nitrates by oxidizing FeIII to FeII, facilitating the transformation of substances in a redox process without substantial modification of the catalyst's crystalline structure, thereby addressing nitrate pollution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If excess nitrates from agricultural slurry are discharged directly into nature, then the slurry can be disposed of easily, but nitrate pollution of aquifers occurs

Engineering Contradiction:
Improveslurry disposalVSAvoidnitrate pollution
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an iron-based catalyst as an intermediary substance that mediates between the nitrate pollutant and the reducing environment. The catalyst facilitates electron transfer from Fe(II) to nitrate, enabling reduction to nitrogen gas without requiring direct biological treatment, thus easily disposing of slurry while preventing aquifer pollution.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the oxidation state parameter of iron from Fe(III) to Fe(II) in the catalyst formulation. This parameter change enables the catalyst to donate electrons to nitrate, transforming it from an oxidized pollutant to reduced nitrogen gas, thereby eliminating nitrate pollution while maintaining easy slurry disposal.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If conventional treatment methods are used for slurry, then some nitrate removal may occur, but the treatment is inadequate and nitrates still leach into aquifers

Engineering Contradiction:
Improvenitrate removal efficiencyVSAvoiddiffuse pollution
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces conventional mechanical and biological treatment systems with a chemical reduction system based on iron-based catalysts. This substitution provides more reliable nitrate removal through direct chemical reduction to nitrogen gas, preventing the diffuse pollution that occurs with inadequate conventional treatment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs composite iron-based materials combining Fe(II) and Fe(III) oxides/hydroxides in specific ratios. This composite structure enhances the catalyst's ability to reduce nitrates reliably by providing both electron donation capacity and structural stability, ensuring complete nitrate removal and preventing leaching into aquifers.

Inventive Principle:
Principle #40Composite materials

3Productivity

If iron-based catalyst is used for redox process, then nitrates can be reduced to dinitrogen, but the catalyst requires maintenance of specific Fe(II)/Fe(III) ratio

Engineering Contradiction:
Improvenitrate reduction rateVSAvoidcatalyst composition control
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent designs the iron-based catalyst system to self-regulate the Fe(II)/Fe(III) ratio through the nitrate reduction process itself. As nitrate is reduced, Fe(II) is oxidized to Fe(III), and the system naturally maintains the optimal ratio for continued reduction, eliminating the need for external control mechanisms and simplifying the overall system while maintaining high productivity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively reduces nitrates to dinitrogen, thereby mitigating aquifer pollution and improving environmental sustainability by utilizing a sustainable, in-situ bacterial reduction method.

Implementation Method 1

The bacterial activity thus consists in reducing the FeIII ions to FeII while oxidizing the organic matter to carbonate CO32-

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

Ferri-reducing bacteria allow the reduction of FeIII to FeII, the FeIII acting as the final electron acceptor during bacterial respiration during which organic matter oxidizes

Methodology Applied
Scientific EffectBacterial respiration: Aerobic Digestion

Implementation Method 3

A process utilizing a lamellar double hydroxide (HDL) catalyst, in association with ferri-reducing bacteria, to reduce nitrates by oxidizing FeIII to FeII

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 4

The term 'catalyst' here means that the HDL participates chemically in the oxidation-reduction process, and is regenerated during the process

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentEP2142295B1Use of iron based catalyst for implementing oxidation-reduction method for substances to be reduced
Publication Date: 2020.03.11 UNIVERSITY OF LORRAINE
  • EP2142295B1 patent drawingFigure 1~2
  • EP2142295B1 patent drawingFigure 3
  • EP2142295B1 patent drawingFigure 4

AI summary

The invention relates to the use of a ferrous ferric oxyhydroxy salt of the dual lamellar hydroxide family as a catalyst, or as a precursor of said catalyst having the same crystalline structure as said catalyst, for implementing an oxidation-reduction method, said ferrous ferric oxyhydroxy salt being used in association with ferri-reducing bacteria capable of reducing Fe III into FeII in the presence of organic material, in order to reduce a substance (S) into a reduced substance, the redox potential of the Sreduced /S couple being higher than that of the Fe II/FeIII couple at the crystallographic sites of FeII.