Iron Oxide Cathode Additive for Lithium Polysulfide Control

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Solution Overview

Problem

Lithium-sulfur batteries face challenges with low electrical conductivity of sulfur, leading to reduced electrochemical reaction efficiency and polysulfide dissolution, which affects discharging capacity and stability.

Innovation Solution

Incorporating iron oxide with a specific oxidation number (1.7 ≤ x < 1.9) into the positive electrode of lithium secondary batteries to adsorb polysulfides, enhancing conductivity and reducing side reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If sulfur is used as the positive electrode active material to achieve high theoretical capacity, then the battery capacity is improved, but the electrical conductivity is too low to enable effective electrochemical reaction

Engineering Contradiction:
Improvebattery capacityVSAvoidelectrical conductivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent uses sulfur-carbon composite materials where sulfur particles are embedded in a conductive carbon matrix. This composite structure maintains the high capacity of sulfur while the carbon framework provides electrical conductivity pathways, resolving the contradiction between capacity and conductivity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces iron oxide as an intermediary substance that facilitates the electrochemical reaction. The iron oxide acts as a catalyst and conductive bridge between sulfur and the electrolyte, enabling effective electron transfer while sulfur maintains its high capacity function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If sulfur is used as the positive electrode active material to achieve high theoretical capacity, then the battery capacity is improved, but lithium polysulfide dissolves into the electrolyte causing shuttle reactions and reduced stability

Engineering Contradiction:
Improvebattery capacityVSAvoidbattery stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent converts the harmful dissolved lithium polysulfide into a beneficial component by using iron oxide to catalyze its conversion into solid lithium sulfide products. The dissolution that would normally cause shuttle reactions is transformed into a controlled reaction pathway that produces stable solid products and improves battery stability.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

Iron oxide serves as an intermediary that captures dissolved lithium polysulfide and facilitates its conversion to solid lithium sulfide. This intermediary action prevents the polysulfide from causing harmful shuttle reactions while maintaining the electrochemical activity needed for high capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If sulfur is used as the positive electrode active material to achieve high theoretical capacity, then the battery capacity is improved, but side reactions with the electrolyte increase reducing efficiency

Engineering Contradiction:
Improvebattery capacityVSAvoidenergy efficiency
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

Iron oxide acts as an intermediary catalyst that directs the reaction between lithium polysulfide and the electrolyte toward productive pathways. Instead of allowing random side reactions that consume energy, the iron oxide facilitates specific reactions that generate electrical energy, thereby improving overall energy efficiency while maintaining high capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The iron oxide improves reactivity, stabilizes the battery by preventing polysulfide transfer, increasing discharging capacity and extending battery life while reducing overvoltage and risk of short circuits.

Implementation Method 1

the iron oxide... adsorb the lithium polysulfide generated during charging/discharging

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

the iron oxide... transfer electrons to the lithium polysulfide... thereby improving the reactivity of the positive electrode

Methodology Applied
Scientific EffectElectron transfer:

Implementation Method 3

improving the reactivity of the positive electrode by transferring electrons to the lithium polysulfide

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentEP3716367B1Cathode of lithium secondary battery comprising iron oxide, and lithium secondary battery comprising same
Publication Date: 2024.02.07 LG ENERGY SOLUTION LTD
  • EP3716367B1 patent drawingFigure 1
  • EP3716367B1 patent drawingFigure 2
  • EP3716367B1 patent drawingFigure 3

AI summary

The present invention relates to a positive electrode of a lithium secondary battery comprising an iron oxide as an additive, and a lithium secondary battery comprising the positive electrode. In the case of a lithium secondary battery comprising a positive electrode to which iron oxide is applied, the iron oxide adsorbs the lithium polysulfide (LiPS) generated in the charging/discharging process of the lithium secondary battery, thereby exhibiting an effect of increasing the charging/discharging efficiency of the battery and improving the lifetime characteristics.