Iron Oxyhydroxynitrate Cathode Additive for Polysulfide Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Lithium-sulfur secondary batteries face limitations in electrochemical reaction due to low electrical conductivity of sulfur and significant polysulfide dissolution, leading to reduced discharging capacity and efficiency.

Innovation Solution

Preparation of high-purity iron oxyhydroxynitrate through controlled drying of Fe(NO3)3·9H2O in a mixed solvent, which is used as a positive electrode additive to enhance conductivity and adsorb polysulfides, thereby improving battery performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If sulfur is used as positive electrode material to achieve high theoretical capacity, then battery capacity is improved, but electrical conductivity is insufficient leading to limited electrochemical reaction

Engineering Contradiction:
Improvebattery capacityVSAvoidelectrical conductivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

Iron oxyhydroxynitrate serves as an intermediary substance between sulfur and the electrolyte. It facilitates electron transfer and enhances electrical conductivity without replacing sulfur as the main active material. The compound acts as a conductive bridge that enables better electrochemical reactions while maintaining the high capacity benefits of sulfur.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a composite system combining sulfur with iron oxyhydroxynitrate. This composite structure leverages the high theoretical capacity of sulfur (1,675 mAh/g) while the iron oxyhydroxynitrate component provides enhanced electrical conductivity and catalytic activity, resolving the contradiction between capacity and conductivity.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If sulfur is used as positive electrode material to achieve high capacity, then battery capacity is improved, but polysulfide dissolution occurs leading to reduced efficiency and capacity loss

Engineering Contradiction:
Improvebattery capacityVSAvoidpolysulfide dissolution
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The patent converts the harmful polysulfide dissolution phenomenon into a beneficial effect. Iron oxyhydroxynitrate catalyzes the conversion of dissolved polysulfides into useful intermediates that can participate in electrochemical reactions. This transforms the previously harmful dissolution process into a productive pathway that maintains capacity while improving efficiency.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

Iron oxyhydroxynitrate acts as a mediator that intercepts dissolved polysulfides and facilitates their conversion into reactive intermediates. This intermediary function prevents direct loss of sulfur species to the electrolyte while maintaining the high capacity advantages of sulfur-based electrodes.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If conventional drying methods are used to prepare iron oxyhydroxynitrate, then preparation process is simple, but product purity is insufficient leading to poor battery performance

Engineering Contradiction:
Improvepreparation process simplicityVSAvoidproduct purity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent optimizes specific parameters of the drying process including temperature (60-80°C), time (12-24 hours), and atmosphere (inert gas protection) to achieve high purity iron oxyhydroxynitrate. These parameter adjustments transform a simple drying process into a controlled synthesis method that produces battery-grade material without complex equipment or procedures.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of iron oxyhydroxynitrate increases the reactivity of the positive electrode, suppresses side reactions, and stabilizes sulfur loading, resulting in improved discharging capacity, efficiency, and extended battery lifetime.

Implementation Method 1

the positive electrode contains iron oxyhydroxynitrate which adsorbs the lithium polysulfide generated during charging and discharging of the lithium secondary battery

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

drying the Fe(NO3)3·9H2O solution to obtain a compound represented by the following Formula 1

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentEP3716366B1Method for preparing iron nitrate oxyhydroxide, cathode containing iron nitrate oxyhydroxide prepared thereby for lithium secondary battery, and lithium secondary battery comprising same
Publication Date: 2024.02.14 LG ENERGY SOLUTION LTD
  • EP3716366B1 patent drawingFigure 1(a)~2
  • EP3716366B1 patent drawingFigure 3
  • EP3716366B1 patent drawingFigure 4

AI summary

The present invention discloses a method for preparing an iron oxyhydroxynitrate, a positive electrode for a lithium secondary battery comprising the iron oxyhydroxynitrate prepared therefrom, and a lithium secondary battery comprising the same. The positive electrode for the lithium secondary battery containing the iron oxyhydroxynitrate comprises the iron oxyhydroxynitrate represented by the following Formula 1:         [Formula 1]     FeO(NO3)x(OH)1-x (wherein 0 < x < 1).