Organic Acid Additives for Iron Redox Flow Battery Electrolyte Stability

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Solution Overview

Problem

Iron redox flow batteries face efficiency and cycling performance issues due to pH discrepancies between electrolytes, leading to Fe(OH)3 precipitation and membrane fouling, which degrades battery performance over time.

Innovation Solution

The introduction of specific organic acid additives to stabilize ferric ions and maintain optimal pH levels in the electrolytes, using sensors and control systems to meter the addition of acids and prevent precipitation, thereby stabilizing the electrolyte environment and enhancing coulombic efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If iron redox flow batteries operate with electrolytes at different pH levels to optimize plating and redox reactions, then reaction efficiency is improved, but Fe(OH)3 precipitation occurs causing membrane fouling and performance degradation

Engineering Contradiction:
Improvereaction efficiencyVSAvoidmembrane integrity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent introduces pH buffer substances as intermediary agents that mediate between the plating electrolyte and redox electrolyte. These buffers act as chemical mediators that resist pH changes through buffering capacity, preventing the pH discrepancies that lead to Fe(OH)3 precipitation while maintaining the different pH levels needed for optimal plating and redox reactions. The buffer substances are added to both electrolytes to create a buffered system that stabilizes pH levels throughout battery operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies parameter changes by modifying the pH levels and buffering capacity of the electrolytes. Specifically, the plating electrolyte is buffered to pH 2-4 and the redox electrolyte to pH 0-2 using appropriate buffer substances. This parameter optimization allows the system to maintain different pH levels for optimal plating and redox reactions without causing precipitation, as the buffered systems resist pH changes that would otherwise lead to Fe(OH)3 formation.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If organic acid additives are added to stabilize ferric ions and maintain pH levels, then electrolyte stability is improved, but device complexity increases due to additional components and control systems

Engineering Contradiction:
Improveelectrolyte stabilityVSAvoidsystem complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent employs self-service by utilizing the inherent buffering capacity of organic acid additives to automatically stabilize pH levels and prevent Fe(OH)3 precipitation. The buffered electrolytes self-regulate pH changes through the buffering action of the organic acids, eliminating the need for external pH control systems or additional complexity in the battery design. The system maintains stability through the chemical properties of the buffered electrolytes themselves rather than requiring active control mechanisms.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively suppresses Fe(OH)3 formation, maintains membrane integrity, and improves battery performance by maintaining optimal pH and electrolyte stability, leading to increased cycling efficiency and reduced maintenance costs.

Implementation Method 1

The introduction of specific organic acid additives to stabilize ferric ions and maintain optimal pH levels in the electrolytes

Methodology Applied
Scientific EffectComplexation:

Implementation Method 2

using sensors and control systems to meter the addition of acids and prevent precipitation

Methodology Applied
Scientific EffectpH detection:

Implementation Method 3

The membrane barrier prevents the positive electrolyte and negative electrolyte from mixing while allowing ionic conductance

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Implementation Method 4

When a charge current is applied, electrolytes lose electron(s) at the positive electrode and gain electron(s) at the negative electrode. When a discharge current is applied, reverse redox reactions occur on the electrodes.

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentUS10403919B2Methods to prepare stable electrolytes for iron redox flow batteries
Publication Date: 2019.09.03 ESS TECH INC
  • US10403919B2 patent drawing
  • US10403919B2 patent drawing
  • US10403919B2 patent drawing

AI summary

An iron redox flow battery system, comprising a redox electrode, a plating electrolyte tank, a plating electrode, a redox electrolyte tank with additional acid additives that may be introduced into the electrolytes in response to electrolyte pH. The acid additives may act to suppress undesired chemical reactions that create losses within the battery and may be added in response to sensor indications of these reactions.