Irradiated Cell Culture Membrane Surface Modification

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Solution Overview

Problem

Current membrane technologies for cell culture, particularly for adherent cells, fail to promote and sustain adherence, expansion, and differentiation without pre-treatment with extracellular matrix components like fibronectin or collagen, and they are not suitable for cell adhesion and growth due to their inability to maintain cellular morphology and function over extended periods.

Innovation Solution

Development of membranes treated with beta- or gamma-rays or an electron beam at doses of 12.5 to 175 kGy in the presence of oxygen, which allows for cell attachment and cultivation without the need for pre-treatment with extracellular matrix components, using polysulfone-based, polyethersulfone-based, or poly(aryl)ethersulfone-based synthetic membranes with PVP and optional low amounts of other polymers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If membranes are used for adherent cell culture without pre-treatment with extracellular matrix components, then process complexity and contamination risk are reduced, but cell adhesion and proliferation are insufficient

Engineering Contradiction:
Improveprocess complexityVSAvoidcell proliferation
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The membrane surface is pre-modified by irradiation treatment during manufacturing to create inherent cell-adhesive properties. This preliminary action eliminates the need for subsequent pre-treatment steps with extracellular matrix components, reducing process complexity while ensuring adequate cell adhesion and proliferation from the start of cell culture

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The irradiation treatment changes the physical and chemical parameters of the membrane surface, creating a surface morphology and composition that inherently promotes cell adhesion. This parameter change occurs during membrane manufacturing, eliminating the need for additional pre-treatment steps and reducing overall process complexity

Inventive Principle:
Principle #35Parameter changes

2Reliability

If membranes are pre-treated with extracellular matrix components like fibronectin or collagen, then cell adhesion and morphology are improved, but contamination risk and process complexity increase

Engineering Contradiction:
Improvecell morphology maintenanceVSAvoidcontamination risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The membrane is designed to provide its own cell-adhesive surface properties through irradiation treatment during manufacturing. This self-service approach eliminates the need for external extracellular matrix components, reducing contamination risk while maintaining cell morphology and adhesion through the membrane's inherent surface characteristics

Inventive Principle:
Principle #25Self-service

3Reliability

If membranes are pre-treated with extracellular matrix components, then cell adhesion is enhanced, but manufacturing complexity and cost increase

Engineering Contradiction:
Improvecell adhesionVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The irradiation treatment that creates cell-adhesive surface properties is merged with the existing membrane manufacturing process. This integration occurs during membrane production, combining surface modification with manufacturing steps and eliminating the need for separate pre-treatment processes, thereby reducing manufacturing complexity while ensuring reliable cell adhesion

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The irradiated membranes exhibit growth characteristics similar to or superior to tissue culture polystyrene (TCPS) plates, supporting cell expansion, re-attachment, morphology control, and differentiation of mesenchymal stem cells and other cell types, while reducing the risk of contamination and process complexity.

Implementation Method 1

the irradiation of the wet or dry membrane with gamma- or beta-rays or an electron beam

Methodology Applied
Scientific EffectGamma-ray irradiation: Radiation

Implementation Method 2

the irradiation of the wet or dry membrane with gamma- or beta-rays or an electron beam

Methodology Applied
Scientific EffectBeta-ray irradiation: Radiation

Implementation Method 3

the irradiation of the wet or dry membrane with gamma- or beta-rays or an electron beam

Methodology Applied
Scientific EffectElectron beam irradiation: Electron Beam

Implementation Method 4

in a dose of from 12.5 to 175 kGy in the presence of oxygen

Methodology Applied
Scientific EffectRadiation-induced oxidation: Oxidation

Data Source

PatentUS11596902B2Irradiated membrane for cell expansion
Publication Date: 2023.03.07 GAMBRO LUNDIA AB
  • US11596902B2 patent drawing
  • US11596902B2 patent drawing
  • US11596902B2 patent drawing

AI summary

The invention relates to a membrane which can be used for cultivating adherent or suspension cells, in particular adherent cells, wherein said membrane allows for the adhesion and proliferation of the cells due to the irradiation of the wet or dry membrane with gamma- or beta-rays or an electron beam in a dose of from 12.5 to 175 kGy in the presence of oxygen. The resulting membrane may be used without any pre-treatment with surface-modifying substances. The invention further relates to a method for preparing said irradiated membrane which can be used for the cultivation of cells, in particular adherent cells, and to methods of using such a membrane for the cultivation of cells, in particular adherent cells.