Irregular Pitch MOL Structures for Parasitic Capacitance Reduction

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Solution Overview

Problem

In emerging technology nodes, the small size of transistor components leads to restrictive topology choices for back-end-of-the-line metal layer routing, causing parasitic capacitance that degrades transistor device performance due to the formation of dummy MOL structures at a constant pitch.

Innovation Solution

The method involves forming middle-of-the-line (MOL) structures at an irregular pitch, laterally interleaved between gate structures, to reduce parasitic capacitance by creating a larger spacing between some gate structures and MOL structures, thereby improving transistor performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If dummy MOL structures are formed at a constant pitch to maintain regular patterning, then manufacturing process simplicity is improved, but parasitic capacitance increases degrading transistor performance

Engineering Contradiction:
Improvepatterning process simplicityVSAvoidparasitic capacitance
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent selectively removes dummy MOL structures from the constant pitch array, extracting only those that contribute to harmful parasitic capacitance while preserving the overall regular patterning structure for ease of manufacturing

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent applies different treatments to different regions of the MOL layer: active MOL structures are maintained at constant pitch for manufacturing simplicity, while dummy MOL structures are selectively removed or modified in specific locations to reduce parasitic capacitance near sensitive transistor regions

Inventive Principle:
Principle #3Local quality

2Ease of operation

If MOL structures are placed at constant pitch for ease of routing, then routing simplicity is improved, but transistor performance deteriorates due to increased parasitic capacitance

Engineering Contradiction:
Improverouting simplicityVSAvoidtransistor performance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent maintains constant pitch MOL structures in regions where routing simplicity is critical, while selectively removing or spacing out MOL structures in regions adjacent to transistors where parasitic capacitance would degrade performance, thus applying different qualities to different spatial locations

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the MOL structure array into functional zones: regions with complete MOL structures for routing continuity, and regions with removed or spaced MOL structures near transistors to minimize capacitance, allowing both routing simplicity and performance to be optimized in different segments

Inventive Principle:
Principle #1Segmentation

3Device complexity

If regular pitch MOL structures are formed to simplify fabrication, then fabrication complexity is reduced, but device performance decreases due to parasitic capacitance effects

Engineering Contradiction:
Improvefabrication complexityVSAvoiddevice performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent extracts dummy MOL structures from the regular pitch pattern in specific locations where they would create harmful parasitic capacitance, while maintaining the regular pitch structure in other areas to preserve fabrication simplicity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent modifies the pitch parameter locally by removing dummy MOL structures in regions adjacent to transistors, creating variable spacing that reduces parasitic capacitance while maintaining constant pitch in other regions where fabrication simplicity is the priority

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11043426B2Dummy MOL removal for performance enhancement
Publication Date: 2021.06.22 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11043426B2 patent drawing
  • US11043426B2 patent drawing
  • US11043426B2 patent drawing

AI summary

The present disclosure, in some embodiments, relates to a method of forming an integrated chip. The method may be performed by forming a plurality of gate structures over a substrate, and forming a plurality of source and drain regions along opposing sides of the plurality of gate structures. A plurality of middle-of-the-line (MOL) structures are formed at locations laterally interleaved between the plurality of gate structures. The plurality of MOL structures are redefined by getting rid of a part but not all of one or more of the plurality of MOL structures. Redefining the plurality of MOL structures results in a plurality of MOL active structures arranged over the plurality of source and drain regions at an irregular pitch.