Irreversible Limiter for Medical Flow Regulator

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Solution Overview

Problem

Conventional flow regulators in medical infusion sets can be inadvertently tampered with by patients, particularly children or the elderly, leading to unsafe maximum flow conditions that pose health risks.

Innovation Solution

A liquid flow regulation device with an irreversible limiter that prevents the regulator from being returned to the fully open position once adjusted, featuring a snap mechanism and external tool-accessible release for safe operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the regulator is made easily adjustable for flow control, then the ease of operation is improved, but the reliability deteriorates due to patient tampering

Engineering Contradiction:
Improveflow adjustmentVSAvoidflow rate control
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The regulator is designed with a preliminary action principle where the flow rate is set by the operator before the patient uses the device. Once the desired flow rate is established, the regulator's design prevents any subsequent modification by the patient, ensuring the pre-set parameters are maintained throughout treatment.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The regulator acts as an intermediary mechanism between the operator's initial setting and the patient's usage. It translates the operator's flow rate selection into a controlled output that cannot be altered by the patient, serving as a protective barrier against unauthorized modification.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the regulator allows free adjustment during treatment, then the adaptability is improved, but the safety deteriorates due to risk of maximum flow conditions

Engineering Contradiction:
Improveflow rate adjustmentVSAvoidpatient safety
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The regulator incorporates preliminary anti-action by designing the mechanism to prevent the harmful action of increasing flow rate to maximum. The physical design of the adjustment mechanism inherently blocks patient access to the maximum flow position, preemptively eliminating the safety risk before it can occur.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The design converts the potential harm of patient tampering into a beneficial safety feature. The very act of limiting adjustment capability, which might seem to reduce adaptability, actually creates a protective function that prevents dangerous flow rate changes while maintaining adequate adaptability for legitimate medical needs.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentUS11975173B2Liquid flow regulation device
Publication Date: 2024.05.07 PHOENIX R&D
  • US11975173B2 patent drawing
  • US11975173B2 patent drawing
  • US11975173B2 patent drawing

AI summary

A device which regulates the flow of a medical liquid includes a first and a second body, the first body featuring a first passage fluidly connected to a regulation channel, the second body featuring a second passage which may be positioned at a desired point of the regulation channel and set, during use, in fluid passage communication with the first passage by means of the regulation channel. The device includes a limiter which, once engaged, can no longer be disengaged during normal use of the regulation device, the first body or the second body featuring at least a first stop, and the limiter, when engaged, encountering the first stop in order to prevent the second passage being positioned in a predetermined portion of the regulation channel and/or at the first passage.