Two-Wire Irrigation Controller for Decoder Fault Isolation

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Solution Overview

Problem

Existing decoder-based irrigation control systems are limited in expandability, requiring multiple controllers to manage increased irrigation areas, and face challenges in efficient troubleshooting due to the complexity of two-wire connections.

Innovation Solution

The proposed irrigation control system incorporates a microcontroller and modulator that manage a plurality of switches to dynamically couple and decouple two-wire path output connectors with a modulator or test power source, enabling automatic isolation of short conditions, fault-finding, and auto-mapping of decoder-based irrigation control units.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single two-wire connection is used to control decoder-based irrigation control units, then the system structure remains simple, but the expandability of coverage area is limited

Engineering Contradiction:
Improveexpandability of coverage areaVSAvoidsystem structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system divides the irrigation control into multiple decoder-based control units that can be distributed across different coverage areas. Each decoder unit operates independently on the two-wire bus, allowing the system to expand to multiple zones without adding more controllers. The single two-wire connection is segmented to serve multiple discrete control points.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The two-wire connection serves multiple functions simultaneously: it provides both power transmission and data modulation for addressing and controlling multiple decoder-based irrigation control units. This multi-functionality allows a single connection to support expanded coverage without requiring additional wiring infrastructure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple irrigation controllers are purchased to control additional decoder-based irrigation control units, then the coverage area can be expanded, but the device complexity and cost increase

Engineering Contradiction:
Improvecoverage areaVSAvoidnumber of controllers
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

A single irrigation controller is designed to universally control multiple decoder-based irrigation control units through the two-wire bus system. The controller can address and manage numerous decoders sequentially or simultaneously, eliminating the need to purchase additional controllers for expanded coverage areas.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system expands coverage area not by adding more controllers in a linear fashion, but by utilizing the addressing capability of the two-wire bus to manage multiple decoders within the same controller. This dimensional shift from horizontal expansion (more controllers) to vertical expansion (more zones per controller) reduces the quantity of controllers needed.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If a single two-wire connection is used for multiple decoder-based irrigation control units, then the wiring remains simple, but troubleshooting irrigation problems becomes time-consuming and expensive

Engineering Contradiction:
Improvewiring simplicityVSAvoidtroubleshooting complexity
Core Design Contradiction:
Ease of operationVSDifficulty of detecting and measuring

Solution Approach 1:

The system incorporates feedback mechanisms where the controller can query each decoder unit on the two-wire bus to report its status, operational conditions, and error states. This feedback capability allows the controller to automatically detect and diagnose problems in specific zones without requiring manual inspection of the entire wiring system.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The decoder-based control units act as intermediaries between the single two-wire connection and the irrigation valves. Each decoder can independently acknowledge receipt of commands and report status, providing diagnostic information that simplifies troubleshooting. The modular decoder units isolate potential failure points, making it easier to identify which specific segment of the two-wire system has a problem.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250160269A1Irrigation controller with relays
Publication Date: 2025.05.22 RAIN BIRD CORP
  • US20250160269A1 patent drawing
  • US20250160269A1 patent drawing
  • US20250160269A1 patent drawing

AI summary

In some embodiments, systems and methods provide an irrigation controller comprising: a microcontroller; a modulator; a plurality of switches; and a plurality of two-wire path output connectors each coupled to a corresponding one of the plurality of switches. Each of the plurality of two-wire path output connectors is configured to be connected to a corresponding two-wire path of a plurality of two-wire paths to which multiple decoder-based irrigation control units can be connected and controlled, the decoder-based irrigation control units being configured to receive the modulated power signals from the corresponding two-wire path. The microcontroller is further configured to operate the plurality of switches to couple and decouple the modulated power signals from the output of the modulator to one or more of the plurality of two-wire path output connectors.