Reversible Irrigation Controller Face Pack for Wiring Diagnostics

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Solution Overview

Problem

Existing irrigation controllers for sprinkler systems lack user-friendly interfaces for programming and diagnostics, making it difficult for users to efficiently manage and maintain watering schedules and diagnose system issues.

Innovation Solution

An irrigation controller with a movable face pack that incorporates manually actuable controls and displays, allowing users to select watering programs and access diagnostic screens, with automatic screen switching based on the face pack's position, providing a home screen for normal operation and a diagnostic screen when the face pack is moved to expose the wiring hookup area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the face pack is made movable to allow repositioning for better user access, then ease of operation is improved, but device complexity increases due to the hinge mechanism and position sensing requirements

Engineering Contradiction:
Improveuser access to controls and displayVSAvoidhinge mechanism and position sensing
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The face pack is designed to be movable rather than fixed, allowing it to be repositioned between a first position (covering the wiring hookup area) and a second position (exposing the wiring hookup area). This dynamic design enables users to access the face pack from different angles and positions, improving ease of operation while maintaining a relatively simple mechanical hinge structure.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If automatic screen switching is implemented based on face pack position, then ease of operation is improved, but device complexity increases due to position sensing and automatic display control

Engineering Contradiction:
Improveautomatic screen switchingVSAvoidposition sensing and display control
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The irrigation controller automatically detects the position of the face pack and switches between the home screen and diagnostic screen without requiring manual user input. When the face pack is in the first position, the home screen is displayed; when in the second position, the diagnostic screen is displayed. This self-service functionality improves ease of operation by eliminating the need for users to manually navigate between screens.

Inventive Principle:
Principle #25Self-service

3Reliability

If the face pack covers the wiring hookup area in the first position, then protection of internal components is improved, but ease of operation deteriorates due to limited access to programming controls

Engineering Contradiction:
Improveprotection of wiring hookup areaVSAvoidaccess to programming controls
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The face pack can be repositioned between covering and exposing the wiring hookup area, allowing the system to dynamically switch between protection mode and access mode. This resolves the contradiction by enabling users to access programming controls when needed while maintaining protection during normal operation.

Inventive Principle:
Principle #15Dynamics

4Ease of repair

If the face pack is made removable instead of fixed, then ease of repair is improved, but device complexity increases due to removable connection mechanisms

Engineering Contradiction:
Improveaccessibility of internal componentsVSAvoidremovable connection mechanisms
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The irrigation controller is divided into separable components, with the face pack being removable from the main body. This segmentation allows users to easily access internal components for repair or maintenance by simply removing the face pack, while the removable connection mechanisms are designed to be simple and straightforward.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11178830B2Irrigation controller with reversible operator controls
Publication Date: 2021.11.23 HUNTER INDUSTRIES INC
  • US11178830B2 patent drawing
  • US11178830B2 patent drawing
  • US11178830B2 patent drawing

AI summary

An irrigation controller comprises actuable controls, a memory to store the watering program, and one or more displays. The actuable controls and display are incorporated into a removable face pack that is mounted to an interior door of the irrigation controller. The face pack can be easily moved from a first position on the front side of the interior door to a second position on the back side of the interior door and the face pack automatically senses its position. When the face pack is in the first position, the actuable controls and display are configured for operating information. When the face pack is in the second position, the wiring hook up area of the irrigation controller is exposed and the actuable controls and display are configured for diagnostics.