Autonomous Irrigation Pipe Vehicle With Adjustable Traction

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Solution Overview

Problem

Existing irrigation systems for agricultural fields require manual assembly and disassembly of modular piping, which is labor-intensive and can be hazardous, especially when the field is wet, and existing automation solutions are not suitable for all applications or damage the pipes.

Innovation Solution

A self-propelled, autonomous vehicle with an adjustable track width and a hitch that can rotate vertically and horizontally, equipped with a hydraulic system to adjust tractive force and track width, allowing for efficient and damage-free assembly and disassembly of irrigation pipes across various row spacings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If manual assembly and disassembly of modular piping is used, then the system can be assembled and disassembled, but the process is labor-intensive and hazardous

Engineering Contradiction:
Improveautomation of pipe assembly and disassemblyVSAvoidcomplexity of assembly system
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The vehicle performs its own pipe assembly and disassembly operations without requiring separate manual labor or complex external equipment. The hitch mechanism automatically couples and decouples pipe sections as the vehicle moves through the field, making the system self-sufficient and eliminating the need for additional assembly equipment.

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If existing automation solutions are used, then assembly is automated, but the solutions are not suitable for all applications or damage the pipes

Engineering Contradiction:
Improveadaptability to different row spacings and field configurationsVSAvoiddamage to irrigation pipes
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The vehicle features an adjustable track width that can be dynamically changed to match different row spacings in the field. The hitch mechanism also allows vertical and horizontal rotation to accommodate various pipe configurations. This dynamic adaptability ensures the system works with different field layouts without requiring forceful manipulation that could damage the pipes.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes physical parameters including track width, hitch orientation (vertical and horizontal rotation), and vehicle position to adapt to different field conditions. These parameter adjustments allow the vehicle to accommodate various row spacings and pipe configurations while maintaining gentle, damage-free operation throughout the process.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If fixed track width vehicle is used, then the vehicle structure is simple, but it cannot accommodate different row spacings

Engineering Contradiction:
Improveaccommodation of various row spacingsVSAvoidcomplexity of vehicle structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The vehicle incorporates an adjustable track width mechanism that allows the distance between wheels to be changed based on field requirements. This dynamic adjustment capability enables the same vehicle to accommodate various row spacings without requiring multiple specialized vehicles or overly complex reconfiguration systems.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The vehicle structure is divided into adjustable components, particularly the track width mechanism that can be modified independently. This segmentation allows the vehicle to adapt its configuration to match different field layouts while maintaining overall structural simplicity through modular, independent adjustment systems.

Inventive Principle:
Principle #1Segmentation

4Ease of operation

If manual pipe handling is performed in wet fields, then the task can be completed, but the conditions are hazardous to workers

Engineering Contradiction:
Improvesafety of operation in wet conditionsVSAvoidefficiency of pipe installation
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The system replaces manual mechanical pipe handling with an automated vehicle-based system. The vehicle travels through the field and uses its hitch mechanism to automatically couple and decouple pipe sections, eliminating the need for workers to manually handle heavy pipes in wet, hazardous conditions while maintaining high installation efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The vehicle performs the pipe installation task autonomously without requiring human intervention during the actual pipe handling operations. The self-propelled vehicle navigates the field and executes coupling/decoupling operations independently, keeping workers out of hazardous wet conditions while maintaining productivity through automated operations.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The vehicle enables efficient, automated, and safe placement and removal of irrigation pipes, reducing labor and minimizing damage, while accommodating different field configurations and ensuring timely operation even in wet conditions.

Implementation Method 1

a hydraulic system to adjust tractive force

Methodology Applied
Scientific EffectHydraulic system: Hydraulic Press

Implementation Method 2

one or more drive wheels capable of imparting a tractive force to the ground

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS12097919B1Method and vehicle for placing irrigation pipe into a field
Publication Date: 2024.09.24 AG IND MFG INC
  • US12097919B1 patent drawing
  • US12097919B1 patent drawing
  • US12097919B1 patent drawing

AI summary

A vehicle for placing irrigation pipe, and a method for placing irrigation pipe, is described. The vehicle has a tricycle configuration, with in-line a front steerable drive wheel, a rear drive wheel and a pipe clamp, and an adjustable side idler wheel that provides stability. As the vehicle moves though a field, pulling ever increasing length of pipe, the force provided by the drive wheels increases in proportion.