Irrigation Shutdown Timing Algorithm Based on Tower Position

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Solution Overview

Problem

Agricultural irrigation systems face challenges in efficiently shutting down operations when a problem occurs, such as tower faults or communication disruptions, leading to premature system shutdown and potential loss of irrigation.

Innovation Solution

The central processor of the irrigation system applies intelligence to the shutdown process by monitoring operations, determining the need for a shutdown, and executing an algorithm to determine the optimal timing for shutting down the system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a quick shutdown (2-3 seconds) is implemented after detecting a tower fault or communication loss, then system safety is improved, but irrigation productivity deteriorates due to premature shutdown

Engineering Contradiction:
Improvesystem safetyVSAvoidirrigation coverage
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system performs preliminary actions by calculating and preparing shutdown timing based on tower position and system speed before actually shutting down. The central processor determines how much irrigation remains to be completed based on the faulty tower's location and projects future tower positions, allowing the system to operate longer when safe and shutdown promptly when necessary.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The shutdown timing is made dynamic rather than fixed. The system continuously monitors tower positions, calculates remaining irrigation based on current speed and position, and adjusts the shutdown decision in real-time. This allows the system to adapt the shutdown timing to current operating conditions, maximizing productivity while maintaining safety.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the system waits for alternative communication methods (wireless) to configure after wired communication fails, then communication reliability improves, but shutdown timing deteriorates due to extended wait time

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidshutdown delay
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary assessment of the communication failure and calculates whether the remaining irrigation justifies waiting for alternative communication methods to configure. The central processor evaluates the situation in advance and makes an informed decision about whether to extend operation or initiate shutdown.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system applies partial action by allowing continued operation for a calculated period even after communication failure, rather than immediate shutdown. The central processor determines a partial extension of operation time based on the proximity to field completion, allowing some additional irrigation when the benefit outweighs the risk.

Inventive Principle:
Principle #16Partial or excessive action

3Productivity

If towers outward from a faulty tower continue operating until reaching a certain angle, then irrigation efficiency improves, but system complexity increases due to coordinated control requirements

Engineering Contradiction:
Improveirrigation efficiencyVSAvoidcontrol coordination
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system segments the irrigation system into independent controllable sections based on tower positions relative to faults. The central processor identifies which towers can safely continue operating outward from a faulty tower and which must shutdown, creating segmented operation zones that maximize productivity while maintaining safety.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12336461B2Irrigation system shut down timing as a function of distance from a center of rotation
Publication Date: 2025.06.24 LINDSAY CORP
  • US12336461B2 patent drawing
  • US12336461B2 patent drawing
  • US12336461B2 patent drawing

AI summary

A central processor for controlling a shut down of operations of an irrigation system after a problem is detected comprises a processing element configured to: monitor an operation of the irrigation system; determine a problem has occurred requiring a shut down of the operation of the irrigation system; and apply an algorithm to determine a timing of when to shut down the operation of the irrigation system.