Irrigation Speed Control Using Virtual Points for Rate Consistency

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Solution Overview

Problem

Irrigation systems face challenges in maintaining consistent application rates due to variations in actual speed caused by environmental factors, leading to uneven distribution of water and additives, which can be detrimental to crops.

Innovation Solution

The system adjusts speed by checking parameters at predefined virtual points of interest and making compensatory adjustments, using historical data to predict and react to environmental challenges, ensuring consistent application rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the irrigation system operates at a fixed target speed, then the system structure is simple and easy to control, but the actual application rate varies due to terrain and environmental factors

Engineering Contradiction:
Improvespeed control simplicityVSAvoidapplication rate consistency
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The system dynamically adjusts the drive mechanism speed based on real-time position feedback and historical performance data. The controller continuously modifies operational parameters to compensate for terrain variations, transforming a static speed control system into a dynamic one that adapts to changing field conditions while maintaining application rate consistency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements feedback control by monitoring the irrigation system's position at predefined virtual points and comparing actual performance against target parameters. Historical data from previous irrigation cycles is fed back into the controller to predict and compensate for recurring terrain challenges, creating a closed-loop control system that improves application rate consistency without complicating operation.

Inventive Principle:
Principle #23Feedback

2Manufacturing precision

If the system adjusts speed frequently to maintain application rate, then application accuracy improves, but system complexity increases

Engineering Contradiction:
Improveapplication rate consistencyVSAvoidspeed control system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The field is divided into multiple predefined virtual points of interest along the irrigation path. The control system evaluates and adjusts speed at these discrete segments rather than continuously, reducing computational complexity while maintaining application rate consistency. Each virtual point represents a manageable segment where terrain characteristics are assessed and compensated for independently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system pre-establishes virtual points of interest and target parameters before irrigation begins. Historical terrain data is analyzed in advance to predict speed adjustments needed at each virtual point, allowing the controller to prepare compensation strategies beforehand rather than reacting in real-time, thereby reducing system complexity.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If the irrigation system completes the cycle quickly, then productivity increases, but application rate accuracy decreases

Engineering Contradiction:
Improveirrigation cycle speedVSAvoidapplication rate accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The system dynamically optimizes travel speed between virtual points to balance productivity and application accuracy. Rather than maintaining a constant slow speed for precision, the controller adjusts speed profiles to match terrain characteristics and additive remaining, allowing faster traversal through favorable sections while slowing down when precision is critical, thereby maximizing overall productivity without sacrificing accuracy.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system monitors additive levels and predicts future requirements to cushion against potential shortages. By anticipating when additives will be depleted based on current application rates and remaining field area, the controller can proactively adjust speed to ensure complete coverage before additives run out, maintaining both productivity and accuracy throughout the cycle.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS12446500B2Speed control for irrigation systems
Publication Date: 2025.10.21 REINKE MFG CO INC
  • US12446500B2 patent drawing
  • US12446500B2 patent drawing
  • US12446500B2 patent drawing

AI summary

A speed-control system for an irrigation system may detect when an actual speed of the irrigation system is faster or slower than a target speed of the irrigation system. In some instances, the speed-control system may detect when the actual speed is faster or slower at discrete virtual points of interest and execute compensatory measures.