ISG Entry Control Without Battery Sensor

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Solution Overview

Problem

ISG vehicles without a battery sensor face operational limitations and customer complaints due to frequent deactivation of ISG logic, leading to decreased price competitiveness and reduced fuel economy benefits, as they require battery sensor activation for four hours after battery replacement.

Innovation Solution

An ISG entry apparatus and method that operates without a battery sensor by using a starting voltage detection unit, cooling water temperature detection unit, ISG entry frequency detection unit, accumulated charge amount detection unit, and starting number counting unit to determine when to perform ISG operations based on reference values, allowing the engine control unit to automatically stop and restart the engine.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a battery sensor is installed to monitor battery state for ISG operation, then ISG logic can be reliably controlled, but the device complexity and cost increase

Engineering Contradiction:
ImproveISG logic operation reliabilityVSAvoidsensor system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the battery state monitoring function from the dedicated battery sensor and relocates it to the existing engine control unit. The ECU now directly detects battery voltage and current through its existing analog-to-digital conversion circuits, eliminating the need for a separate battery sensor while maintaining ISG operation reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The engine control unit is designed to perform multiple functions: it controls engine operations, monitors battery state through voltage and current detection, and manages ISG logic. This multi-functional approach eliminates the need for dedicated battery sensor hardware while maintaining all necessary monitoring capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If a battery sensor is required for ISG operation, then accurate battery state monitoring is achieved, but vehicles requiring frequent battery repair experience ISG logic deactivation and operational limitations

Engineering Contradiction:
Improvebattery state measurement accuracyVSAvoidISG system operational continuity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The system performs preliminary detection of battery voltage and current through the ECU before ISG operations are initiated. By continuously monitoring battery state through existing circuits, the system ensures accurate measurement is already in place before repair needs arise, preventing operational interruptions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The engine control unit serves itself by using its existing analog-to-digital conversion circuits to monitor its own battery connections and state. This self-monitoring capability eliminates dependence on external battery sensors, ensuring continuous operation even during battery repairs or replacements.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If a battery sensor is mounted in ISG vehicles, then battery monitoring function is provided, but additional cost burden increases and price competitiveness decreases

Engineering Contradiction:
Improvebattery monitoring capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent merges the battery monitoring function with the existing engine control unit, combining multiple functions (engine control, battery monitoring, ISG management) into a single integrated system. This eliminates the need for separate battery sensor components, reducing part counts and manufacturing costs while maintaining full battery monitoring capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The engine control unit uses its own existing analog-to-digital conversion circuits to perform battery state detection, eliminating the need for additional dedicated sensor hardware. This self-service approach reduces component requirements and manufacturing complexity while maintaining adaptability for battery monitoring.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS8577582B2ISG entry apparatus and method of vehicle
Publication Date: 2013.11.05 HYUNDAI MOTOR CO LTD
  • US8577582B2 patent drawing
  • US8577582B2 patent drawing
  • US8577582B2 patent drawing

AI summary

An ISG entry apparatus and method is capable of operating ISG logic without employing a battery sensor. The ISG entry apparatus includes a starting voltage detection unit detecting a starting voltage of an ISG vehicle having no battery sensor mounted therein, a cooling water detection unit detecting a cooling water temperature of the ISG vehicle, an ISG entry frequency detection unit detecting an ISG entry frequency of the ISG vehicle, an accumulated charge amount detection unit detecting an accumulated charge amount of the ISG vehicle during driving, a starting number counting unit counting the starting number of the ISG vehicle, and an engine control unit determining whether or not to enter a mode in which an ISG operation is performed based on the starting voltage, the cooling water temperature, the ISG entry frequency, the accumulated charge amount, and the starting number and performing an ISG operation.