Isocyanate Coating for Lithium-Titanium Battery Gas Evolution

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Solution Overview

Problem

Nonaqueous-electrolyte batteries employing lithium-titanium composite oxides as negative active materials experience gas evolution reactions due to transition metal dissolution and electrolyte decomposition, leading to deteriorated high-current characteristics and self-discharge.

Innovation Solution

Incorporating an organic compound with one or more isocyanato groups into the nonaqueous electrolyte, which reacts with water to inhibit transition metal dissolution and form a stabilizing amino compound coating on the negative electrode, preventing gas evolution and maintaining battery performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If lithium-titanium composite oxide is used as negative active material, then high lithium insertion/release potential and excellent cycle characteristics are achieved, but gas evolution occurs due to transition metal dissolution and electrolyte decomposition

Engineering Contradiction:
Improvecycle characteristicsVSAvoidgas evolution
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

An isocyanate-containing compound is introduced as an intermediary substance that mediates between the lithium-titanium composite oxide negative electrode and the nonaqueous electrolyte. This compound forms a protective coating film on the electrode surface, preventing direct harmful interactions while allowing beneficial lithium ion insertion/extraction, thus eliminating gas evolution while maintaining excellent cycle characteristics

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The isocyanate-containing compound performs preliminary protective action by forming a stable coating film on the lithium-titanium composite oxide surface before harmful reactions can occur. This pre-formed protective layer prevents transition metal dissolution and electrolyte decomposition that would otherwise lead to gas evolution during battery operation and storage

Inventive Principle:
Principle #10Preliminary action

2Productivity

If high current charging is implemented, then productivity is improved, but gas evolution accelerates and deteriorates high-current characteristics

Engineering Contradiction:
Improvecharging speedVSAvoidhigh-current characteristics
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The isocyanate-containing compound acts as an intermediary protective layer that enables high current charging by preventing harmful side reactions. The coating film stabilizes the electrode-electrolyte interface, allowing rapid lithium ion transport while preventing gas evolution that would otherwise accelerate at high currents, thus improving both productivity and maintaining reliable high-current characteristics

Inventive Principle:
Principle #24Intermediary (Mediator)

3Duration of action of stationary object

If long-term storage is performed, then battery durability is tested, but gas evolution occurs and deteriorates self-discharge characteristics

Engineering Contradiction:
Improvestorage durationVSAvoidself-discharge characteristics
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The isocyanate-containing compound performs preliminary protective action during long-term storage by maintaining a stable coating film on the negative electrode surface. This pre-formed protective layer prevents transition metal dissolution and electrolyte decomposition that occur during storage, thereby preventing gas evolution and maintaining excellent self-discharge characteristics over extended storage durations

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The isocyanate-containing compound provides self-service protective function during long-term storage, continuously maintaining the protective coating film without external intervention. This self-sustaining protective mechanism prevents harmful reactions during storage, ensuring the battery maintains good self-discharge characteristics throughout its storage life

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively inhibits gas evolution and enhances safety and performance of nonaqueous-electrolyte batteries by preventing transition metal dissolution and electrolyte decomposition, maintaining high-current characteristics and reducing self-discharge.

Implementation Method 1

an organic compound having one or more isocyanato groups having been added to the nonaqueous electrolyte

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS8728670B2Nonaqueous-electrolyte battery containing a negative electrode with a coating film formed by an isocyanate-containing compound in the nonaqueous electrolyte
Publication Date: 2014.05.20 KK TOSHIBA
  • US8728670B2 patent drawing
  • US8728670B2 patent drawing
  • US8728670B2 patent drawing

AI summary

The invention provides a nonaqueous-electrolyte battery which has a positive electrode 3 including a positive active material, a negative electrode 4 including a negative active material having a lithium insertion/release potential higher than 1.0 V (vs. Li/Li+), and a nonaqueous electrolyte, wherein an organic compound having one or more isocyanato groups has been added to the nonaqueous electrolyte.