Isolated Backside Contact Layout for Semiconductor Reliability Testing

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Solution Overview

Problem

Current transistor architectures fail to independently evaluate the reliability of backside contacts and placeholders due to their close proximity, leading to potential shorting and reduced device lifetime, and lack rigorous methods for reliability qualification.

Innovation Solution

The implementation of an isolated backside contact and placeholder structure in semiconductor devices, utilizing interlayer dielectrics and shallow trench isolations to prevent direct electrical connections, allowing for independent reliability assessment and verification across the backside power delivery network.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If backside contact and placeholder are placed in close proximity to save space, then device area is reduced, but reliability deteriorates due to potential shorting

Engineering Contradiction:
Improvedevice areaVSAvoidreliability
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent divides the backside contact structure into multiple isolated contact regions separated by dielectric layers. Each contact region is electrically isolated from others through intermediate dielectric layers, allowing close proximity placement while preventing shorting. This segmentation enables high-density integration without compromising reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces intermediate dielectric layers between adjacent backside contacts and placeholders. These dielectric layers act as mediators that electrically isolate neighboring structures, preventing direct electrical connection and potential shorting while allowing the structures to be placed in close proximity for area efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If backside contact and placeholder are directly connected to share structure, then manufacturing complexity is reduced, but measurement precision deteriorates due to inability to independently evaluate reliability

Engineering Contradiction:
Improvemanufacturing complexityVSAvoidmeasurement precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent segments the electrical connection paths by introducing dielectric isolation layers between backside contacts and placeholders. This segmentation creates independent electrical domains that can be individually tested and evaluated, enabling precise reliability measurement of each component without interference from neighboring structures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different dielectric materials and isolation structures at different locations within the device. Specific regions between contacts and placeholders receive enhanced dielectric isolation, while other regions maintain direct connections. This local differentiation enables both independent reliability evaluation and efficient manufacturing.

Inventive Principle:
Principle #3Local quality

3Reliability

If dielectric isolation layers are added between backside contact and placeholder, then reliability is improved by preventing shorting, but device complexity increases

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements dielectric isolation layers at specific critical interfaces between backside contacts and placeholders, rather than throughout the entire device. This selective segmentation provides necessary electrical isolation to prevent shorting while minimizing the overall increase in device complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies dielectric isolation materials with specific properties at particular locations where shorting risk exists, while other regions maintain simpler structures. This localized application of quality enhancement achieves reliability improvement without uniformly increasing device complexity across all regions.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the reliability and integrity of semiconductor devices by preventing shorting and enabling effective reliability qualification, ensuring stable operation over the device's lifetime and improving performance through independent control of individual transistors.

Implementation Method 1

a backside interlayer dielectric (BILD) below the plurality of gates... The BILD isolates the placeholder and the backside contact from directly connecting to each other

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Implementation Method 2

a shallow trench isolation (STI) within the BILD and over the backside contact... the STI isolates the backside contact form direct contact with a gate and the ILD

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Data Source

PatentUS20250275181A1Isolated backside contact and placeholder
Publication Date: 2025.08.28 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US20250275181A1 patent drawing
  • US20250275181A1 patent drawing
  • US20250275181A1 patent drawing

AI summary

A semiconductor device includes a plurality of gate separated by an interlayer dielectric (ILD), a backside contact. The backside contact is extended below the plurality of gates and a dielectric layer, and from a first gate to a second gate of the plurality of gates, and a placeholder. The placeholder is extended below the plurality of gates and between the second gate and a third gate of the plurality of gates. The backside contact and the placeholder are not directly electrically connected.