Low Power Distribution via Isolated Conductors

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Solution Overview

Problem

In power distribution networks, especially in low-power applications, conventional methods face challenges in preventing overcurrent conditions, which can lead to safety hazards and require expensive multiplexers to manage power distribution efficiently.

Innovation Solution

The implementation of multiple low-power conductors with galvanic isolation or diodes at remote sub-units, along with current sensors and control circuits at the power source, to prevent overcurrent situations without the need for multiplexers, ensuring safety and cost savings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple conductors are used to distribute power remotely, then power delivery capability is improved, but safety risks increase due to potential overcurrent conditions

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidovercurrent safety risks
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The power distribution system is segmented into multiple isolated low-voltage conductors (e.g., multiple 48V conductors instead of a single high-voltage conductor). Each conductor operates independently with its own current sensor and protection circuitry, allowing the system to deliver higher total power while maintaining safety through division of current paths

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Isolation mechanisms serve as intermediaries between the power source and remote sub-units. These include galvanic isolation circuits, insulation barriers, and protective earth connections that mediate the power transfer while preventing direct current paths that could cause overcurrent hazards to personnel

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If multiplexers are used to manage power distribution, then power management capability is improved, but system cost and complexity increase

Engineering Contradiction:
Improvepower management capabilityVSAvoidsystem cost and complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Each low-voltage conductor is equipped with its own current sensor and protection circuitry that autonomously monitors and protects against overcurrent conditions. This self-service approach eliminates the need for centralized multiplexers and complex management systems, reducing overall system cost and complexity while maintaining effective power distribution

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The multiple isolated low-voltage conductors serve multiple functions simultaneously: they provide power distribution, inherent overcurrent protection through isolation, and redundancy. This multi-functionality replaces what would otherwise require separate multiplexer components and protection circuits

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively prevents overcurrent conditions, enhances safety by isolating power conductors, and reduces the need for expensive multiplexers, making low-power power distribution networks more cost-effective and reliable.

Implementation Method 1

Each of the plurality of power outputs is galvanically isolated from others of the plurality of power outputs by a respective transformer

Methodology Applied
Scientific EffectGalvanic isolation: Electromagnetic Induction

Implementation Method 2

The remote sub-unit comprises a first diode coupled to the power input port and a first one of the two power conductors. The remote sub-unit also comprises a second diode coupled to the power input port and a second one of the two power conductors

Methodology Applied
Scientific EffectDiode rectification: Diode

Data Source

PatentUS12155416B2Systems for low power distribution in a power distribution network
Publication Date: 2024.11.26 CORNING RES & DEV CORP
  • US12155416B2 patent drawing
  • US12155416B2 patent drawing
  • US12155416B2 patent drawing

AI summary

Systems for low power distribution in a power distribution network (PDN) contemplate using multiple low-power conductors to convey power from a power source to a remote sub-unit. The multiple conductors are isolated from one another to help prevent overcurrent conditions in a fault condition. In a first exemplary aspect, the isolation is provided by galvanic isolation. In a second exemplary aspect, the isolation is provided by diodes at the remote sub-units. Further, current sensors may be used at the power source to detect if any of the multiple low-power conductors are carrying current above a defined threshold current. By providing one or more of these safety features, a multiplexer may not be needed at the remote sub-unit, thus providing cost savings while preserving the desired safety features.