Isolated Gate Driver Variable Current Control for EMI and Voltage Stress

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional gate drivers for high-power drive devices in motor control applications face challenges in efficiently controlling high-power drive devices due to fixed drive strength, which compromises between efficiency, electromagnetic interference (EMI) reduction, and voltage stress management.

Innovation Solution

A variable current drive method that partitions the transition process of high-power drive devices into multiple phases with adjustable current levels based on sensed voltage and time, eliminating the need for external gate resistors and optimizing efficiency, EMI reduction, and voltage stress management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If fixed drive strength is used in conventional gate drivers, then device complexity is reduced, but transition efficiency deteriorates and voltage stress management is compromised

Engineering Contradiction:
Improvegate driver circuit complexityVSAvoidtransition efficiency
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The gate driver transitions from fixed drive strength to variable drive strength by dynamically adjusting the current level based on the switching phase. The circuit uses phase detection circuitry to identify whether the device is in turn-on or turn-off phase, and accordingly selects appropriate current levels to optimize transition efficiency while managing voltage stress.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the drive strength parameter dynamically during the switching transition. By modifying the current level parameter based on the detected phase, the gate driver achieves improved transition efficiency and voltage stress management without requiring overly complex external circuitry.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If fixed drive strength is used in conventional gate drivers, then ease of operation is improved, but electromagnetic interference reduction deteriorates

Engineering Contradiction:
Improvegate driver operation simplicityVSAvoidelectromagnetic interference
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The gate driver dynamically adjusts drive strength to minimize electromagnetic interference during switching transitions. By varying the current level according to the phase, the circuit reduces voltage spikes and ringing that generate EMI, while maintaining operational simplicity through integrated phase detection and control logic.

Inventive Principle:
Principle #15Dynamics

3Use of energy by moving object

If multi-phase transition process is implemented with variable current levels, then transition efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvetransition efficiencyVSAvoidgate driver circuit complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The switching transition is segmented into multiple phases (turn-on phase and turn-off phase), with each phase having optimized current levels. The phase detection circuitry identifies the current phase and applies appropriate drive strength, achieving improved transition efficiency through structured phase management without excessive complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The gate driver employs phase detection circuitry that provides feedback on the current switching phase. This feedback mechanism enables the control logic to automatically select the appropriate current level for the detected phase, achieving variable drive strength with moderate circuit complexity through intelligent control.

Inventive Principle:
Principle #23Feedback

4Stress or pressure

If variable current levels are applied during switching phases, then voltage stress management is improved, but device complexity increases

Engineering Contradiction:
Improvevoltage stressVSAvoidgate driver circuit complexity
Core Design Contradiction:
Stress or pressureVSDevice complexity

Solution Approach 1:

The gate driver dynamically adjusts the drive current level based on the switching phase to manage voltage stress on the power device. During turn-on, higher current levels are applied to quickly establish the conducting state, while during turn-off, appropriate current levels are maintained to control voltage rise rates, thereby reducing voltage stress without excessive circuit complexity.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11870440B2Variable current drive for isolated gate drivers
Publication Date: 2024.01.09 SKYWORKS SOLUTIONS INC
  • US11870440B2 patent drawing
  • US11870440B2 patent drawing
  • US11870440B2 patent drawing

AI summary

A method for controlling a high-power drive device includes providing a current having a first predetermined current level to an output node during a first phase of a multi-phase turn-on process for the high-power drive device coupled to the output node. The method includes transitioning from the first phase to a second phase of the multi-phase turn-on process based on a first indication of a sensed voltage level on the output node during the first phase and a second indication of a time elapsed from a start of the first phase during the first phase. The method includes providing the current having a second predetermined current level to the output node during the second phase.