Single-Stage Isolated Power Amplifier With Bidirectional Active Clamping

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Solution Overview

Problem

Conventional single-stage power conversion systems face inefficiencies due to the presence of rectifier elements, which cause power losses and disruptive voltage spikes, and existing solutions to eliminate these issues have not effectively increased system efficiency while reclaiming energy from ringing and spikes for productive use.

Innovation Solution

A bidirectional active clamping circuit is integrated into the power conversion apparatus to absorb and reclaim energy associated with ringing and spikes, returning it to the DC power supply, thereby eliminating disruptive effects and enhancing system efficiency to up to 97%.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a rectifier element is used in the power conversion apparatus, then the power conversion process can be completed, but power losses increase and voltage spikes occur

Engineering Contradiction:
Improvepower lossesVSAvoidvoltage spikes
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The patent removes the rectifier element from the power conversion apparatus, extracting the harmful rectification process from the system. This eliminates the source of power losses and voltage spikes associated with rectifier diodes, achieving the goal of reducing energy loss and harmful voltage spikes simultaneously.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the harmful ringing and voltage spikes into beneficial energy by using a bidirectional active clamping circuit to capture and return the energy to the power supply. The harmful oscillations are transformed into useful energy that can be reused, turning a negative effect into a positive contribution to system efficiency.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Productivity

If a rectifier circuit is included in the power conversion process, then power conversion can be achieved, but system efficiency decreases

Engineering Contradiction:
Improvesystem efficiencyVSAvoidpower loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The rectifier circuit is completely removed from the power conversion process, eliminating the energy losses associated with diode forward voltage drops. This extraction of the harmful component directly improves system efficiency by removing the primary source of power loss.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent discards the traditional rectifier approach and instead recovers energy from ringing and voltage spikes using the bidirectional active clamping circuit. The energy that would normally be dissipated as heat is captured and returned to the power supply, converting waste energy into useful power and significantly improving overall system efficiency.

Inventive Principle:
Principle #34Discarding and recovering

3Device complexity

If ringing and spikes are allowed to occur, then the power conversion process is simpler, but energy is wasted and disruptive effects occur

Engineering Contradiction:
Improvecircuit complexityVSAvoidenergy waste
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The bidirectional active clamping circuit captures the energy from ringing and voltage spikes and returns it to the power supply. Instead of suppressing these oscillations with lossy damping elements, the system converts the harmful ringing energy into useful power, improving efficiency while managing circuit complexity through a targeted energy recovery mechanism.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bidirectional active clamping circuit effectively reduces power losses and voltage spikes, increasing system efficiency by reusing energy from ringing and spikes, resulting in a highly efficient single-stage power conversion process.

Implementation Method 1

a first bidirectional switch-capacitor pair and a second bidirectional switch-capacitor pair coupled in parallel with each other across the secondary winding

Methodology Applied
Scientific EffectEnergy absorption and storage: Capacitance

Implementation Method 2

configured to absorb the energy associated with the unwanted ringing and spikes otherwise generated with amplified waveform signals generated at the secondary side of an isolation transformer circuit while manage to substantially maintain the waveforms of the amplified waveform signals, and return the absorbed energy back to the primary side of the isolation transformer circuit

Methodology Applied
Scientific EffectElectromagnetic energy transfer: Electromagnetic Induction

Data Source

PatentUS9312823B2Super-efficient single-stage isolated switching power amplifier
Publication Date: 2016.04.12 GUANGDONG RUI DING ELECTRICAL TECHNOLOGY LTD
  • US9312823B2 patent drawing
  • US9312823B2 patent drawing
  • US9312823B2 patent drawing

AI summary

A super-efficient single-stage switching power amplifier is realized by not incorporating a rectification process in its power conversion loop while incorporating a bidirectional active clamping circuit to not only remove or maximally reduce otherwise occurring disruptive ringing and spikes but also convert the energy otherwise associated with the ringing and spikes to return energy that goes back to the DC power supply.