Isolated Voltage Optimization Module for Fast Grid-Edge Sag Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional solutions for precise voltage control at the grid edge face challenges such as slow response, high losses, and high costs, especially in reducing energy consumption and peak demand, while maintaining voltage within allowed ANSI bands and handling voltage sags, which are not efficiently addressed by existing technologies.

Innovation Solution

The stackable isolated voltage optimization module (SIVOM) uses a transformer with a switching circuit and controller to dynamically adjust voltage and phase angle, providing +/-5% voltage control and +/-6° phase angle adjustment, with a compact, passive cooling design suitable for high-power applications, scalable from 1MW to 20MW, and capable of handling short circuit currents up to 50kA, with a fail-normal architecture and communication-enabled integration with grid ancillary markets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If transformers with tapped windings using electromechanical switching are used for voltage control, then voltage regulation can be achieved, but response speed is slow and switching contact life is limited

Engineering Contradiction:
Improveresponse speedVSAvoidswitching contact life
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent replaces electromechanical switching with solid-state power electronic switches (IGBTs or MOSFETs) in a bridge circuit configuration. This substitution eliminates mechanical moving parts, providing instantaneous response speed while ensuring long operational life without contact wear, directly resolving the contradiction between response speed and reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If series connected transformers are used to inject voltage for precise regulation, then precise voltage control can be achieved, but grid faults cause high short circuit currents that impress high stress on the series transformer making design challenging and expensive

Engineering Contradiction:
Improvevoltage control precisionVSAvoidshort circuit current stress
Core Design Contradiction:
Measurement precisionVSStress or pressure

Solution Approach 1:

The patent introduces a bridge circuit with power electronic switches as an intermediary between the voltage source and the load. This intermediary provides precise voltage control through controlled switching and simultaneously limits short circuit currents through the inherent impedance of the bridge circuit and controlled switching sequences, resolving the contradiction between control precision and stress resistance.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If shunt VAR sources are used for voltage control, then local voltage control can be provided, but the level of control is limited and not dispatchable as it depends on load current, power factor, service transformer impedance and injected VARs

Engineering Contradiction:
Improvevoltage control dispatchabilityVSAvoidcontrol dependency
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs a dynamic bridge circuit with controllable power electronic switches that can independently adjust voltage magnitude and phase angle. This dynamic control mechanism is not dependent on load conditions or transformer parameters, providing fully dispatchable voltage control that adapts to any grid condition, resolving the contradiction between adaptability and control complexity.

Inventive Principle:
Principle #15Dynamics

4Loss of energy

If conventional voltage control solutions are used, then voltage regulation can be achieved, but energy consumption is high and losses are significant

Engineering Contradiction:
Improveenergy lossesVSAvoidvoltage control effectiveness
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent uses periodic pulse-width modulation (PWM) switching of power electronic devices to control voltage. This periodic switching action allows precise control of power transfer with minimal losses, as the switches operate in their high-efficiency switching mode rather than continuous linear regulation, significantly reducing energy losses while maintaining effective voltage control.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The SIVOM achieves sub-cycle response to voltage sags, reduces energy consumption by 5-7%, minimizes losses to less than 0.3%, and provides rapid resilience against voltage fluctuations, enabling efficient energy management and peak demand reduction while maintaining high reliability and flexibility in industrial and utility applications.

Implementation Method 1

a transformer having a turns ratio between a primary winding and a secondary winding of the transformer

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP3459164B1Stackable isolated voltage optimization module
Publication Date: 2023.12.20 GEORGIA TECH RES CORP
  • EP3459164B1 patent drawingFigure 1
  • EP3459164B1 patent drawingFigure 2
  • EP3459164B1 patent drawingFigure 3A

AI summary

Various examples are provided for isolated voltage optimization and control. In one example, a stackable isolated voltage optimization module (SIVOM) includes a transformer having a turns ratio between a primary winding and a secondary winding; a switching circuit configured to energize the secondary winding with a voltage provided from the three-phase power system or short the secondary winding; and a connection block configured to couple the switching circuitry to the first phase and a neutral, or to second and third phases of the three-phase power system. In another example, a system includes a SIVOM coupled to each phase of a three-phase power system, where each SIVOM comprises: a transformer and a switching circuit configured to boost or buck a voltage or change a phase angle of the phase coupled to that SIVOM by energizing a secondary winding of the transformer with a voltage provided from the three-phase power system.