Isolating Transformer Integration for Grid-Tie Inverter Safety

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Solution Overview

Problem

Existing grid tie inverters and energy storage devices lack economic integration and sufficient isolation, leading to potential damage and inefficient operation, making them costly and complex for smaller-scale energy producers.

Innovation Solution

A device with an isolating transformer, power switch, diode, energy storage medium, and inverter, controlled by a controller to modulate power flow and manage energy distribution between energy sources and a power network, ensuring safe and efficient operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing grid tie inverters and energy storage devices are used separately without integration, then each component can be independently selected and replaced, but the system lacks sufficient isolation between energy storage device and DC input causing potential damage and requiring supplemental safety equipment

Engineering Contradiction:
Improveisolation between energy storage device and DC inputVSAvoidsystem integration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the grid tie inverter and energy storage device into a single integrated unit, merging previously separate components into one cohesive system that provides both power conversion and energy storage functions with built-in isolation protection

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces an isolating transformer as an intermediary component between the DC input and energy storage device, providing galvanic isolation that protects both components from voltage spikes and electrical damage while enabling safe energy transfer

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If supplemental safety equipment is added to provide isolation, then safety and protection are improved, but the system complexity and cost increase

Engineering Contradiction:
Improvesafety protectionVSAvoidsupplemental safety equipment
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The isolating transformer is integrated into the core system architecture rather than being added as a separate safety add-on, combining protection functionality with the main power conversion operation to avoid redundant components

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The isolating transformer serves multiple functions simultaneously: providing galvanic isolation for safety, enabling bidirectional power flow control, and facilitating efficient energy transfer between DC and AC sides, replacing the need for multiple dedicated safety devices

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If existing grid tie inverter designs are used, then the system can operate, but control efficiency between sources and power grids is insufficient

Engineering Contradiction:
Improvecontrol efficiencyVSAvoidoperation control
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The controller continuously monitors system parameters including DC voltage, AC output current, and power flow direction, using feedback signals to dynamically adjust switching duties and optimize power transfer efficiency between energy sources and the grid

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system employs dynamic control strategies that adapt switching frequencies and duty cycles based on real-time operating conditions, enabling efficient bidirectional power flow control whether charging or discharging the energy storage device

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides efficient control and isolation, enhancing safety and reducing costs for smaller-scale energy producers by effectively managing power flow between energy sources and the power network.

Implementation Method 1

at least one isolating transformer. At least one input is coupled to the at least one isolating transformer and configured to receive input from an energy source

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

An inverter includes one or more inverter switches, an inverter input, and an inverter output. The inverter input is coupled to the diode and the energy storage medium. The inverter output is configured to be coupled to the power network, and the inverter is configured to create AC power for distribution to the power network

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS11611220B2Systems and methods for connecting energy sources to power distribution network
Publication Date: 2023.03.21 UNICO LLC
  • US11611220B2 patent drawing
  • US11611220B2 patent drawing
  • US11611220B2 patent drawing

AI summary

A device includes at least one isolating transformer. An input is coupled to the at least one isolating transformer and configured to receive input from an energy source. At least one power switch is coupled to the isolating transformer. A diode is coupled to the at least one isolating transformer. An energy storage medium is coupled to the diode. An inverter includes one or more inverter switches, an inverter input, and an inverter output. The inverter input is coupled to the diode and the energy storage medium. The inverter output is configured to be coupled to the power network, and the inverter is configured to create AC power for distribution to the power network. A controller is configured to modulate the at least one power switch to control power flow from the input and to modulate the state of the inverter switches to control power flow to the power network.