Isolation Assembly for Closely Spaced Wellbore Zones

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Solution Overview

Problem

Current isolation solutions for fluid production in wells are insufficient in isolating closely spaced production zones in mature wells, leading to excessive production of undesirable fluids like water, which reduces the efficiency of hydrocarbon extraction.

Innovation Solution

An isolation assembly comprising a tubing section with multiple ports, inflow control devices, and an isolation element, such as a swellable rubber or mechanical packer, is deployed in the wellbore to create an annular barrier between inflow control devices, effectively isolating different strata and reducing the flow of undesirable fluids.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If isolation tools are deployed in long open hole intervals, then fluid discrimination between zones is improved, but the solution becomes insufficient for isolating strata in wells where production zones are spaced more closely

Engineering Contradiction:
Improveisolation effectivenessVSAvoidapplicability to closely spaced zones
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The isolation element is positioned within the tubing section between inflow control devices, creating a nested configuration where the isolation element fits inside the tubing. This allows compact deployment in closely spaced zones while maintaining effective isolation between production zones.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The wellbore is divided into separate isolated zones using multiple isolation elements positioned between inflow control devices. Each isolation element creates a distinct sealed section, allowing independent control and discrimination of fluids from different production zones even when closely spaced.

Inventive Principle:
Principle #1Segmentation

2Reliability

If multiple inflow control devices are deployed to control fluid flow from different zones, then fluid discrimination is improved, but device complexity increases

Engineering Contradiction:
Improvefluid discrimination capabilityVSAvoidnumber of isolation components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The isolation element serves multiple functions: it seals between production zones, prevents fluid communication between zones, and works in conjunction with inflow control devices to enable both isolation and flow control. This multi-functionality reduces the need for separate dedicated components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The isolation element and inflow control devices are combined into an integrated assembly where the isolation element is positioned between the inflow control devices within the same tubing section. This merging reduces overall system complexity compared to deploying separate isolation tools and control devices.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the production of undesirable fluids by 10-20%, increasing the production of desirable hydrocarbons and minimizing the resources required for separation, while allowing autonomous adjustment to changing fluid proportions and preventing particulate matter from entering the tubing section.

Implementation Method 1

The isolation element can be positioned between the inflow control devices. The isolation element can be configured to fluidly isolate the ports from each other.

Methodology Applied
Scientific EffectPhysical barrier isolation: Physical Containment

Implementation Method 2

An isolation assembly comprising a tubing section with multiple ports, inflow control devices, and an isolation element, such as a swellable rubber or mechanical packer, is deployed in the wellbore to create an annular barrier

Methodology Applied
Scientific EffectSwellable material expansion: Absorption (physical)

Data Source

PatentUS9562414B2Isolation assembly for inflow control device
Publication Date: 2017.02.07 HALLIBURTON ENERGY SERVICES INC
  • US9562414B2 patent drawing
  • US9562414B2 patent drawing
  • US9562414B2 patent drawing

AI summary

Certain aspects and features of the present invention are directed to an isolation assembly that can be disposed in a wellbore through a fluid-producing formation. The isolation assembly can include one joint of a tubing section, at least two inflow control devices, and an isolation element. The joint of the tubing section can include at least two ports. Each inflow control device can be coupled to the tubing section at a respective port. The isolation element can be positioned between the inflow control devices. The isolation element can be configured to fluidly isolate the ports from each other.