Disposable Isolation Gown with Tearable Back Panel

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Solution Overview

Problem

Existing disposable contact isolation gowns often fail to provide full body coverage, leading to exposure risks for healthcare workers and visitors, and are difficult to put on and remove efficiently, which can compromise infection control in healthcare settings.

Innovation Solution

A disposable contact isolation gown design featuring a front and back panel with arm panels, incorporating lines of weakness for easy removal and adjustable tie members or elastic gatherings for secure fit, fabricated from nonwoven materials like polypropylene or SMS materials, allowing for easy donning and doffing while ensuring complete coverage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a full coverage gown design is used to ensure complete body protection, then protection effectiveness is improved, but the complexity of donning and doffing increases

Engineering Contradiction:
Improveprotection effectivenessVSAvoiddonning and doffing ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The gown is divided into a front panel and a back panel that are detachably connected. The back panel includes a line of weakness that allows it to be easily torn into separate portions for simple removal. This segmentation enables the gown to provide full body coverage while allowing rapid donning by putting arms through sleeves and simple doffing by tearing the back panel along the line of weakness.

Inventive Principle:
Principle #1Segmentation

2Reliability

If a secure fit is achieved through adjustable tie members and elastic gatherings, then protection effectiveness is improved, but device complexity increases

Engineering Contradiction:
Improveprotection effectivenessVSAvoidgown structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The gown incorporates elastic gatherings at the waist and tie members that allow dynamic adjustment to different body sizes and shapes. The elastic portions provide automatic tension adjustment, while the tie members enable customization of fit. This dynamic adaptability ensures secure fit for various users without requiring multiple gown sizes or complex fastening systems.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If easy removal is implemented through lines of weakness, then ease of operation is improved, but gown strength may be compromised

Engineering Contradiction:
Improveremoval easeVSAvoidgown structural strength
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The back panel includes a line of weakness with specific localized reduced strength properties, while the rest of the gown maintains full protective strength. The line of weakness is strategically positioned and designed with controlled tear propagation characteristics, allowing the gown to remain strong during use but enable rapid removal by tearing along this predetermined weak path without compromising overall protection during the wearing period.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11452320B2Over-the-head disposable contact isolation gown and method for making the same
Publication Date: 2022.09.27 BUFFALINI MARIA LOUISE
  • US11452320B2 patent drawing
  • US11452320B2 patent drawing
  • US11452320B2 patent drawing

AI summary

A disposable contact isolation gown for protection from hospital-acquired infections is provided. The contact isolation gown includes a front panel including a front collar edge, a pair of front shoulder edges, a pair of front side edges, and a front bottom edge. The gown also includes a back panel coupled to the front panel at a pair of side seams. The back panel includes a back collar edge, a back line of weakness extending from the back collar edge to the back bottom edge, and a pair of back panel portions coupled together at the back line of weakness. The gown also includes a pair of arm panels coupled between the front panel and the back panel. Each arm panel includes an arm panel back edge, an arm panel front edge, and an arm panel collar edge.