Isolation Transformer Coupling Winding Shield Terminal

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Solution Overview

Problem

Isolation transformers face issues with interwinding capacitance, which allows unwanted currents to flow through the transformer, potentially disrupting or damaging circuitry due to internal capacitances that compromise galvanic isolation.

Innovation Solution

Incorporating a coupling winding with shield terminals electrically coupled to ground to direct common mode currents to ground, and using additional secondary coils connected to a DC source for further isolation, reducing interwinding capacitance and preventing damage to circuitry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a transformer is used to provide galvanic isolation, then isolation between power source and load is achieved, but interwinding capacitance allows current to flow through the transformer

Engineering Contradiction:
Improvegalvanic isolationVSAvoidinterwinding capacitance current
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A coupling winding is introduced as an intermediary element between the primary and secondary windings. This coupling winding serves as a mediator that provides a controlled path for common mode currents while maintaining the galvanic isolation function of the transformer. The coupling winding is electrically coupled to ground, allowing it to intercept and divert capacitance currents away from the main isolation path.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful interwinding capacitance current is extracted and diverted from the main transformer path by introducing the coupling winding. The coupling winding specifically targets and removes the common mode currents that would otherwise flow through the primary and secondary windings, separating the harmful current path from the useful signal path.

Inventive Principle:
Principle #2Taking out (Extraction)

2Object-generated harmful factors

If shield terminal is added to direct current to ground, then common mode currents are reduced, but device complexity increases

Engineering Contradiction:
Improvecommon mode currentVSAvoidtransformer structure
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The coupling winding serves multiple functions simultaneously: it maintains the galvanic isolation between primary and secondary, provides a path for common mode currents to ground, and does not interfere with the normal signal transmission. This multi-functionality reduces the need for additional separate components to address each issue individually.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces primary common mode currents flowing through the transformer, protecting sensitive control circuitry by providing a path for common mode currents to ground, thereby maintaining galvanic isolation and preventing damage.

Implementation Method 1

a transformer includes a coupling winding and a primary winding that encircles a first portion of the coupling winding. Additionally, the transformer includes a secondary winding that encircles a second portion of the coupling winding. A shield terminal is electrically coupled to the coupling winding so that the shield terminal may direct a current in the coupling winding to ground.

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Data Source

PatentUS9576725B2Method for reducing interwinding capacitance current in an isolation transformer
Publication Date: 2017.02.21 GENERAL ELECTRIC CO
  • US9576725B2 patent drawing
  • US9576725B2 patent drawing
  • US9576725B2 patent drawing

AI summary

Systems and methods are disclosed for reducing an interwinding capacitance current in a transformer. In certain embodiments, the transformer includes a coupling winding and a primary winding that encircles a portion of the coupling winding. Additionally, the transformer includes a secondary winding that encircles a portion of the coupling winding. The transformer includes a shield terminal which is electrically coupled to the coupling winding. The shield terminal directs currents, such as interwinding capacitance currents, in the coupling winding to ground.