Two-Die Isolator Link With Tapped Impedance for High CMTI

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Solution Overview

Problem

Conventional on-chip isolator devices face a trade-off between high common-mode transient immunity (CMTI) and gain, and are unsuitable for high-power applications due to incompatibility with semiconductor processes used for large wafer fabrication, particularly when using materials like polyimide for isolation barriers.

Innovation Solution

A two-die isolator design is employed, where one die supports an isolation barrier and the other is barrierless, equipped with a tapped impedance element coupled to a reference potential, providing a discharge path for common-mode transients, enhancing CMTI without sacrificing gain.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an isolation barrier is formed on both dies using materials like polyimide, then galvanic isolation and safety are improved, but compatibility with semiconductor processes for large wafer fabrication is lost

Engineering Contradiction:
Improvegalvanic isolationVSAvoidsemiconductor process compatibility
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The isolator device is divided into two separate dies: a first die with an isolation barrier for galvanic isolation, and a second barrierless die for high-power semiconductor processing. This segmentation allows each die to be optimized for its specific function - the first die provides safety and isolation while the second die maintains compatibility with standard semiconductor fabrication processes for large wafers.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If a barrierless second die is used for high-power applications, then semiconductor process compatibility is improved, but common-mode transient immunity is degraded

Engineering Contradiction:
Improvesemiconductor process compatibilityVSAvoidcommon-mode transient immunity
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

A tapped impedance element is introduced as an intermediary between the isolation barrier and the barrierless die. This impedance element with its tap to reference potential acts as a mediator that provides a controlled discharge path for common-mode transients, protecting the barrierless die from transient effects while maintaining compatibility with high-power semiconductor processes.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If the secondary side is coupled to a tapped impedance element, then common-mode transient immunity is improved, but device complexity increases

Engineering Contradiction:
Improvecommon-mode transient immunityVSAvoidisolator device complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The impedance element's parameters (impedance value, tap position) are optimized to provide effective common-mode transient discharge paths without requiring complex additional circuitry. By carefully selecting and tuning these parameters, the design achieves high CMTI performance while maintaining relatively simple device structure and fabrication processes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves CMTI exceeding 100 kV/µs while maintaining high gain, suitable for high-power applications such as motor drivers, by leveraging different semiconductor processes for each die.

Implementation Method 1

the second die is provided with a tapped impedance element, an impedance element having a tap that couples the impedance element to a reference potential (e.g., to ground). The secondary side of the isolator of the first die is coupled to the tapped impedance element of the second die, thus creating a discharge path for common-mode transients.

Methodology Applied
Scientific EffectImpedance matching and transient discharge: Electrical Resistance

Data Source

PatentEP4625454A1High-CMTI isolator link design and related methods
Publication Date: 2025.10.01 ANALOG DEVICES INC
  • EP4625454A1 patent drawingFigure 1
  • EP4625454A1 patent drawingFigure 2A~2C
  • EP4625454A1 patent drawingFigure 3

AI summary

Described herein are on-chip isolator devices that can be employed in high-power applications and that are designed to enhance high common-mode transient immunity (CMTI) without sacrificing isolator gain. An isolator device includes two dies. A first die supports an isolation barrier and the second die is barrierless. The second die is barrierless in that it lacks isolation materials that are commonly used to sustain isolation barriers in on-chip isolator devices (e.g., polyimide). To enhance CMTI despite the absence of a further isolation barrier formed on the second die, the second die is provided with a tapped impedance element, an impedance element having a tap that couples the impedance element to a reference potential (e.g., to ground). The secondary side of the isolator of the first die is coupled to the tapped impedance element of the second die, thus creating a discharge path for common-mode transients.