High-Voltage Isolator Trench Layout for Silicon Nitride Discharge Paths

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Solution Overview

Problem

High-voltage galvanic isolators, such as capacitors and transformers, face the risk of lateral discharge due to the breakdown of silicon nitride-related dielectric materials during very high transient voltages, leading to potential destruction of integrated circuits.

Innovation Solution

A trench opening is formed through the protective overcoat, which includes a silicon nitride-related material, to expose the top dielectric layer and isolate the top metal element from the metal ring, thereby preventing lateral discharge and enhancing the circuit's ability to withstand extreme voltage transients.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a protective overcoat including silicon nitride material is formed over the top metal level, then the isolation device can operate at high voltages, but lateral discharge can occur through the silicon nitride material during very high voltage transients

Engineering Contradiction:
Improvehigh voltage operation capabilityVSAvoidlateral discharge
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The protective overcoat is segmented by forming a trench opening that divides the continuous silicon nitride layer into separate regions. This segmentation prevents lateral discharge by creating a physical gap in the dielectric path, allowing the structure to maintain high voltage operation capability while blocking harmful lateral discharge during voltage transients

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A portion of the protective overcoat is removed by forming a trench opening through the silicon nitride material. This extraction creates an exposed top dielectric layer region that interrupts the lateral discharge path while preserving the protective overcoat's high voltage isolation function in the surrounding areas

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The trench opening effectively suppresses lateral voltage discharge, improving the reliability and durability of high-voltage integrated circuits by creating a gap in the silicon nitride material, thus protecting against destructive high-voltage events.

Implementation Method 1

A protective overcoat, e.g., a dielectric liner and/or dielectric overcoat that is formed over the top metal level, includes a silicon nitride material, i.e., a material that contains both silicon and nitrogen

Methodology Applied
Scientific EffectDielectric breakdown resistance: Dielectric

Implementation Method 2

a trench opening through the protective overcoat, the trench opening exposing the top dielectric layer between the metal plate and the metal ring

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Data Source

PatentUS11881449B2High performance high voltage isolators
Publication Date: 2024.01.23 TEXAS INSTRUMENTS INC
  • US11881449B2 patent drawing
  • US11881449B2 patent drawing
  • US11881449B2 patent drawing

AI summary

An integrated circuit includes a semiconductor substrate and a plurality of dielectric layers over the semiconductor substrate, including a top dielectric layer. A metal plate or metal coil is located over the top dielectric layer; a metal ring is located over the top dielectric layer and substantially surrounds the metal plate or metal coil. A protective overcoat overlies the metal ring and overlies the metal plate or metal coil. A trench opening is formed through the protective overcoat, with the trench opening exposing the top dielectric layer between the metal plate/coil and the metal ring, the trench opening substantially surrounding the metal plate or metal coil.