IsPETase Variants for PET Decomposition

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Solution Overview

Problem

Current methods for decomposing poly(ethylene terephthalate) (PET) are inefficient due to low enzymatic activity and require high temperature conditions, leading to environmental concerns and limited biodegradability, despite efforts to enhance PET-degrading enzymes like IsPETase.

Innovation Solution

Development of IsPETase variants with specific amino acid substitutions, such as R280A, S121D, and D186H, to increase PETase activity and thermal stability, along with methods for producing and screening these variants using protein crystal structures and vapor diffusion for crystal formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional PET decomposition methods (chemical decomposition) are used, then decomposition capability is achieved, but high temperature conditions and environmental pollutants are required

Engineering Contradiction:
Improvedecomposition capabilityVSAvoidhigh temperature conditions
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent replaces chemical decomposition methods with biocatalytic decomposition using IsPETase enzyme. The enzyme catalyzes hydrolysis of PET ester bonds under mild conditions (30°C, neutral pH), substituting high-temperature chemical processes with a biological catalytic system that operates at ambient temperatures, thereby eliminating the need for high temperature conditions while maintaining decomposition capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operational parameters from high temperature chemical conditions to mild enzymatic conditions. By optimizing the enzyme's active site residues (Ser160, Asp206, His237) and maintaining physiological pH and temperature conditions, the system achieves efficient PET decomposition without requiring elevated temperatures, thus resolving the contradiction between decomposition capability and temperature requirements

Inventive Principle:
Principle #35Parameter changes

2Productivity

If existing PET-degrading enzymes (cutinase, lipase, esterase) are used, then biodegradability is achieved, but decomposition activity is too low for industrial applications

Engineering Contradiction:
Improvedecomposition activityVSAvoiddecomposition efficiency for industrial applications
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies local quality by precisely modifying specific residues in the enzyme's active site and substrate-binding site. Through site-directed mutagenesis, key amino acids (Ser160, Asp206, His237 in active site; Arg280 in substrate-binding site) are optimized to enhance PET binding and hydrolysis. This localized optimization at critical functional regions dramatically increases decomposition activity while maintaining the enzyme's specificity and reliability for industrial applications

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite enzymatic system by combining IsPETase with complementary enzymes (cutinase or lipase) in a dual-enzyme system. This composite approach leverages the synergistic effects of multiple enzymes working together, where IsPETase provides high PET specificity and the complementary enzyme enhances overall decomposition activity, thereby achieving both high productivity and reliability for industrial applications

Inventive Principle:
Principle #40Composite materials

3Productivity

If IsPETase is used for PET decomposition, then PET specificity and decomposition activity are improved, but detailed enzyme mechanism is not clarified

Engineering Contradiction:
ImprovePET decomposition activityVSAvoidenzyme mechanism understanding
Core Design Contradiction:
ProductivityVSLoss of information

Solution Approach 1:

The patent performs preliminary structural analysis by determining the crystal structure of IsPETase and identifying the catalytic triad (Ser160, Asp206, His237) and substrate-binding site (including Arg280) before conducting mutagenesis experiments. This preliminary structural information provides a roadmap for rational design of variants, allowing the mechanism to be clarified through targeted mutations that test specific catalytic residues and binding interactions, thus resolving the contradiction between high activity and lack of mechanistic understanding

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The IsPETase variants exhibit enhanced PET decomposition activity and stability at higher temperatures, potentially addressing the inefficiencies and environmental issues associated with existing PET decomposition methods.

Implementation Method 1

Microorganisms may be colonized on the material surface and decompose the plastic materials through enzymatic hydrolysis of ester bonds

Methodology Applied
Scientific EffectEnzymatic hydrolysis: Hydrolysis

Implementation Method 2

IsPETase can decompose PET at a suitable temperature (30° C.) and has a relatively higher PET decomposition activity compared to other PET decomposition enzymes

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Implementation Method 3

crystallizing the IsPETase protein via a vapor diffusion method of the mixed solution to form an IsPETase protein crystal

Methodology Applied
Scientific EffectVapor diffusion: Diffusion

Implementation Method 4

crystallizing the IsPETase protein via a vapor diffusion method

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS10851355B2IsPETase variants
Publication Date: 2020.12.01 KYUNGPOOK NAT UNIV IND ACADEMIC COOP FOUND
  • US10851355B2 patent drawing
  • US10851355B2 patent drawing
  • US10851355B2 patent drawing

AI summary

Disclosed are a method for preparing crystals of IsPETase protein, a method for screening an IsPETase protein activity regulator and IsPETase variants using a conformation of the protein crystal, a method for screening, IsPETase variants with increased PETase activity, and a method for decomposing PET using the variants. According to exemplary embodiments of the present invention, it is possible to determine a method for effectively preparing a crystal of the IsPETase protein and to obtain the resulting crystal thereof. Further, according to exemplary embodiments of the present invention, it is possible to identify a tertiary structure of the IsPETase from the crystal thereof and to prepare the variant with an increased PETase activity based on this structure. The IsPETase variant may be used effectively in the PET decomposition field.