IV Line Temperature Sensor with Thermal Conductor

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing temperature sensing devices for intravenous fluid lines are limited in their ability to accurately measure and control fluid temperature at various locations along the line, often requiring specific mounting and leading to inaccuracies or sterility issues, and lack display capabilities for operators, increasing the risk of patient injury.

Innovation Solution

A temperature sensing device that can be securely attached to any point along an IV line, featuring a temperature sensor coupled with a display and control mechanism to monitor and regulate fluid temperature, including a valve to ensure the fluid reaches a safe temperature before infusion, while maintaining sterility and allowing for reusable sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a temperature sensor is directly inserted into the IV fluid line to measure fluid temperature, then temperature measurement accuracy is improved, but sterility is compromised and the sensor becomes contaminated

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidsterility contamination
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a thermal conductor as an intermediary element that physically contacts the IV fluid to sense its temperature, while the temperature sensor itself remains isolated from direct fluid contact. The thermal conductor acts as a mediator that transfers thermal energy from the fluid to the sensor without compromising sterility, thereby maintaining both measurement accuracy and fluid sterility.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a temperature control device is installed in the IV fluid line to regulate fluid temperature, then patient safety is improved, but device complexity increases

Engineering Contradiction:
Improvepatient safetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the temperature sensing function and temperature control function into a single integrated device. The control valve is integrated with the temperature sensor and thermal conductor assembly, allowing the system to both measure fluid temperature and regulate it through a unified structure rather than separate components, thereby improving patient safety while minimizing the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If a valve is added to control fluid flow based on temperature to ensure safe infusion, then patient safety is improved, but ease of operation deteriorates

Engineering Contradiction:
Improvepatient safetyVSAvoidease of operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent implements a self-regulating system where the temperature sensor continuously monitors IV fluid temperature and automatically controls the valve to maintain safe temperature ranges without requiring manual intervention. The system serves itself by using the sensed temperature information to automatically adjust fluid flow, thereby improving patient safety while maintaining ease of operation through automation.

Inventive Principle:
Principle #25Self-service

4Ease of manufacture

If the temperature sensor is made reusable to reduce cost, then manufacturing cost is reduced, but reliability deteriorates due to potential contamination

Engineering Contradiction:
Improvemanufacturing costVSAvoidsterility maintenance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent uses a thermal conductor as a disposable intermediary component that is discarded after single use, while the expensive temperature sensor itself is reusable. The thermal conductor maintains sterility by being disposed of after one use, preventing contamination, while the sensor can be reused multiple times without direct fluid contact, thereby achieving both cost reduction through reusability and reliability through sterility maintenance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides accurate and reliable temperature monitoring and control at any desired location on the IV line, ensuring safe fluid temperatures for patients and maintaining sterility, thus reducing the risk of injury and improving operational efficiency.

Implementation Method 1

a thermal conductor that contacts the IV fluid to sense its temperature

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a valve that controls the flow of IV fluid through the fluid passage

Methodology Applied
Scientific EffectValve control: Valve

Data Source

PatentUS8226293B2Method and apparatus for measurement and control of temperature for infused liquids
Publication Date: 2012.07.24 MEDICAL SOLUTIONS INC
  • US8226293B2 patent drawing
  • US8226293B2 patent drawing
  • US8226293B2 patent drawing

AI summary

A device according to present invention embodiments measures the temperature of fluid within an IV line at selected locations. The device may be in the form of a fitting including a projection in fluid communication with a fluid channel to receive a temperature sensor. A thermally conductive receptacle may be disposed in the projection to receive the temperature sensor and partially extends into the fluid channel for contact with the fluid. The temperature sensor may be coupled to a temperature display device and/or controller to display the measured temperature and/or control a thermal element to regulate fluid temperature. The fitting may further include a looped configuration and/or a control valve that controls the flow of fluid through the fluid channel. In addition, the device may further be connected to, or be in the form of, a needle hub to measure fluid temperature proximate the entry site on a patient.