Jacketless Fuel Assembly with Spiral Ribs for PWRs

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Solution Overview

Problem

Current nuclear reactor designs using thorium as fuel are not fully nonproliferative, as they produce higher-than-minimum quantities of proliferative plutonium and are not optimized for operational parameters, leading to inefficient use of nonproliferative enriched uranium and unsuitable for consuming large amounts of plutonium, and are not compatible with existing light water reactors like the VVER-1000.

Innovation Solution

A fuel assembly design for light water reactors featuring a hexagonal seed subassembly with enriched uranium or reactor-grade plutonium, surrounded by a thorium-based blanket subassembly, optimized moderator-to-fuel volume ratios, and a zirconium alloy cladding with a three-lobed profile forming spiral spacer ribs, allowing for efficient power generation without producing proliferative wastes and compatible with existing reactor designs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If seed-blanket reactors with circular seed zone and inner/outer blanket zones are used, then thorium fuel utilization is improved, but proliferative plutonium production increases beyond minimum levels

Engineering Contradiction:
Improvethorium fuel utilizationVSAvoidproliferative plutonium production
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The fuel assembly is divided into a seed subassembly containing enriched uranium or reactor-grade plutonium and a blanket subassembly containing thorium, replacing the circular seed zone design with a modular seed-blanket configuration that optimizes neutron economy and minimizes plutonium production while maintaining thorium utilization

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the geometric parameters from a circular seed zone with annular blankets to a hexagonal fuel assembly with specific seed-to-blanket ratios and configurations, optimizing the neutron spectrum and moderation to minimize plutonium production while maintaining efficient thorium fuel utilization

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If conventional reactor designs are used, then operational simplicity is maintained, but large amounts of proliferative plutonium are created requiring security measures

Engineering Contradiction:
Improveoperational simplicityVSAvoidproliferative plutonium creation
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The invention modifies key operational parameters including moderator-to-fuel volume ratios, fuel composition (using thorium and nonproliferative enriched uranium), and fuel assembly geometry to fundamentally change the neutron economy and minimize plutonium production while maintaining operational simplicity compatible with existing light water reactors

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If seed-blanket reactors with optimized moderator ratios are used, then plutonium production is minimized, but compatibility with existing light water reactors like VVER-1000 is reduced

Engineering Contradiction:
Improveplutonium production minimizationVSAvoidcompatibility with existing reactors
Core Design Contradiction:
Object-generated harmful factorsVSAdaptability or versatility

Solution Approach 1:

The fuel assembly design incorporates universal features including standard hexagonal geometry, compatible dimensions and pitch, and adaptability to existing control rod mechanisms, allowing the same design to be installed in existing light water reactors like VVER-1000 while maintaining optimized moderator-to-fuel ratios that minimize plutonium production

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Object-generated harmful factors

If nonproliferative enriched uranium is used as seed fuel, then weapons-grade plutonium production is reduced, but the fuel is not fully consumed requiring reprocessing

Engineering Contradiction:
Improveweapons-grade plutonium reductionVSAvoidunconsumed fuel requiring reprocessing
Core Design Contradiction:
Object-generated harmful factorsVSLoss of substance

Solution Approach 1:

The invention optimizes the seed fuel composition and enrichment level, and adjusts the seed-to-blanket fuel ratio to maximize the consumption of nonproliferative enriched uranium through enhanced neutron economy and extended burnup, reducing the need for reprocessing while maintaining nonproliferation goals

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design significantly reduces the production of proliferative wastes, optimizes the use of nonproliferative uranium, and allows for the consumption of large amounts of plutonium, while being mechanically and hydraulically compatible with existing reactors, thus enhancing safety and operational efficiency.

Implementation Method 1

a kernel (14) comprising fissionable material

Methodology Applied
Scientific EffectNuclear fission: Nuclear Fission

Data Source

PatentEP2228801B1A fuel element, a fuel assembly and a method of using a fuel assembly
Publication Date: 2016.09.21 THORIUM POWER INC
  • EP2228801B1 patent drawingFigure 1
  • EP2228801B1 patent drawingFigure 2
  • EP2228801B1 patent drawingFigure 3

AI summary

The invention relates to light water reactor designs in which thorium is used as fuel and in particular to designs of jacketless fuel assemblies, which make up the cores of pressurized water reactors (PWRs) such as the VVER-1000. A fuel element is provided for use in a fuel assembly of a nuclear reactor, the fuel element comprising a kernel comprising fissionable material, wherein the fuel element has a multi-lobed profile that forms spiral ribs.