Janus Graphene Nanosheets Bulk Synthesis via Liquid Crystal Template

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Solution Overview

Problem

Current methods for synthesizing Janus nanomaterials, particularly Janus graphene nanosheets, face challenges in producing large quantities economically, limiting their industrial application, and existing nanoparticle fluid flooding techniques have low oil recovery efficiency.

Innovation Solution

The use of a lyotropic liquid-crystal phase as a template to generate layered oil-water interfaces, allowing for controlled interfacial reactions and the production of Janus graphene nanosheets in bulk quantities, facilitating their industrial-scale synthesis and application in enhanced oil recovery (EOR).

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional masking, self-assembly, or phase separation methods are used to synthesize Janus nanoparticles, then asymmetric surface functionalization is achieved, but large-scale bulk production is economically limited

Engineering Contradiction:
Improveasymmetric surface functionalizationVSAvoidbulk production quantity
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The synthesis system is segmented into distinct aqueous and organic phases separated by interfaces, with each phase containing specific reagents. This segmentation allows independent optimization of each phase's composition while enabling bulk production through scalable phase separation techniques.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different chemical environments are created in different spatial locations within the reaction system. The aqueous phase contains hydrophilic reagents while the organic phase contains hydrophobic reagents, enabling location-specific chemical reactions that produce asymmetric surface functionalization on nanoparticles.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If conventional nanoparticle fluid flooding techniques are used, then oil recovery is achieved, but recovery efficiency remains below 5%

Engineering Contradiction:
Improveoil recovery amountVSAvoidrecovery efficiency
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

Janus nanoparticles are designed with asymmetric surface properties where one hemisphere is hydrophilic and the other is hydrophobic. This asymmetry enables the particles to simultaneously interact with both water and oil phases, positioning them at the oil-water interface to enhance interfacial tension reduction and improve oil recovery efficiency to approximately 15%.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The nanoparticles are constructed as composite structures combining hydrophilic and hydrophobic functional groups on the same particle. This composite structure allows the particles to function effectively in multiphase systems, bridging the interaction between aqueous and organic phases during oil recovery operations.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the production of Janus graphene nanosheets at gram and kilogram levels, significantly enhancing oil recovery efficiency to approximately 15% with ultralow nanoparticle loading, compared to conventional methods which achieve below 5% recovery.

Implementation Method 1

The use of a lyotropic liquid-crystal phase as a template to generate layered oil-water interfaces

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Implementation Method 2

forming a lamellar phase having water layers and organic layers

Methodology Applied
Scientific EffectPhase separation: Phase Change

Implementation Method 3

attaching the functional agent to the nanosheets in the lamellar phase to form Janus nanosheets

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS11708272B2Bulk synthesis of Janus nanomaterials
Publication Date: 2023.07.25 SAUDI ARABIAN OIL CO
  • US11708272B2 patent drawing
  • US11708272B2 patent drawing
  • US11708272B2 patent drawing

AI summary

Synthesizing Janus material including forming a lamellar phase having water layers and organic layers, incorporating nanosheets and a functional agent into the lamellar phase, and attaching the functional agent to the nanosheets in the lamellar phase to form Janus nanosheets.