Janus Nanoparticle Lamellar Phase for Enhanced Oil Recovery

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Solution Overview

Problem

Conventional oil recovery methods, such as primary and secondary recovery, leave a significant portion of oil in the reservoir, and existing enhanced oil recovery (EOR) techniques face challenges in economically producing Janus nanoparticles on an industrial scale for effective nanofluid flooding.

Innovation Solution

A method involving the formation of a lamellar phase with Janus nanoparticles, petroleum surfactants, and crude oil, followed by mixing with water to create a flooding fluid, which is then pumped into a subterranean formation using a centrifugal pump, leveraging the synergistic effects of Janus nanoparticles and petroleum surfactants for enhanced oil recovery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional primary and secondary recovery methods are used, then operational simplicity is maintained, but oil recovery efficiency is limited to 20-50% of OOIP

Engineering Contradiction:
Improveoil recovery efficiencyVSAvoidrecovery process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs composite nanofluids containing Janus nanoparticles (with asymmetric hydrophilic-hydrophobic surfaces) combined with petroleum surfactants. This composite approach creates synergistic effects where the nanoparticles reduce interfacial tension and the surfactants provide additional surface activity, achieving superior oil recovery (up to 75% or more) compared to conventional single-method approaches while managing the complexity through integrated formulation.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The Janus nanoparticles exhibit local quality asymmetry with one hydrophilic side and one hydrophobic side, allowing them to interact differently with water and oil phases. This asymmetric structure enables the particles to position themselves at oil-water interfaces, with the hydrophobic side contacting oil and the hydrophilic side contacting water, thereby effectively reducing interfacial tension and improving displacement efficiency in EOR operations.

Inventive Principle:
Principle #3Local quality

2Productivity

If industrial-scale production of Janus nanoparticles is implemented using conventional methods, then nanoparticle availability for EOR is improved, but production cost and complexity increase significantly

Engineering Contradiction:
Improvenanoparticle production quantityVSAvoidnanoparticle manufacturing difficulty
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent utilizes crude oil itself as the organic solvent for synthesizing Janus nanoparticles, eliminating the need for separate, expensive organic solvents. The crude oil provides both the solvent medium and the hydrophobic component for nanoparticle formation. This self-service approach allows direct production of EOR-relevant nanoparticles using readily available reservoir fluid, significantly reducing manufacturing complexity and cost while enabling industrial-scale production.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The synthesized Janus nanoparticles serve multiple functions: they act as the core EOR agent for reducing interfacial tension, provide structural stability to the nanofluid formulation, and can be produced using a universal process that works with various crude oil compositions. This multi-functionality allows the same nanoparticle formulation to be applied across different reservoir conditions and oil types, enhancing the overall versatility and economic viability of the EOR process.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If nanofluid flooding with Janus nanoparticles is employed, then oil recovery efficiency is enhanced, but fluid injectivity and flow dynamics become more complex

Engineering Contradiction:
Improveoil extraction efficiencyVSAvoidflooding operation complexity
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent systematically optimizes key parameters including nanoparticle concentration (typically 0.01-1 wt%), surfactant concentration, nanofluid viscosity, and injection pressure to achieve optimal EOR performance. By controlling these parameters, the nanofluid maintains appropriate rheological properties for effective injection while maximizing oil displacement. The asymmetric Janus structure of the nanoparticles further influences flow behavior through interfacial activity, requiring parameter optimization but enabling enhanced recovery when properly tuned.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach increases oil recovery efficiency by reducing interfacial tension and improving injectivity, allowing for the extraction of previously unrecoverable oil reserves using Janus nanoparticles synthesized in large quantities with crude oil as an organic solvent, thus overcoming the limitations of conventional EOR methods.

Implementation Method 1

reacting chemical reagents in the lamellar phase in the vessel to form Janus nanoparticles at interfaces of the water layers with the crude oil layers

Methodology Applied
Scientific EffectInterfacial tension reduction: Surfactant

Implementation Method 2

pumping, via a centrifugal pump, the flooding fluid through a wellbore into a subterranean formation

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS12091611B2Enhanced oil recovery with Janus nanoparticles
Publication Date: 2024.09.17 SAUDI ARABIAN OIL CO
  • US12091611B2 patent drawing
  • US12091611B2 patent drawing
  • US12091611B2 patent drawing

AI summary

Enhanced oil recovery (EOR) including with a lamellar phase having Janus nanoparticles, petroleum surfactant, crude oil, and water and with additional water to give the flooding fluid that may be pumped through a wellbore into a subterranean formation to affect a property of hydrocarbon in the subterranean formation via contact of the flooding fluid with the hydrocarbon.