Janus Nanoparticles for Emulsion Stability in Oil Recovery

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Solution Overview

Problem

Tertiary oil recovery methods face limitations due to the isotropic surface morphology of nanoparticles used in nanofluids, which reduces the stability of emulsions and efficiency in oil displacement, and is economically and environmentally inefficient compared to chemical flooding.

Innovation Solution

The development of asymmetrically functionalized silica nanoparticles with anisotropic surfaces, created by surface-treating silicon dioxide nanoparticles with alcohols and waxy materials, followed by chemical modification with polyethylenimine, allowing for enhanced adsorption at oil-water interfaces and increased emulsion stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If isotropic nanoparticles are used in nanofluids for tertiary oil recovery, then the nanoparticle concentration can be kept low (less than 0.01 wt. %), but the emulsion stability and oil displacement efficiency are limited

Engineering Contradiction:
Improvenanoparticle concentrationVSAvoidemulsion stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies asymmetry by creating Janus nanoparticles with non-uniform surface morphology - one hemisphere covered with silica shells and the other with polymer brushes. This asymmetric structure enables the particles to simultaneously interact with both oil and water phases, dramatically improving emulsion stability and oil displacement efficiency while maintaining low nanoparticle concentration (less than 0.01 wt. %) in the nanofluid

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent implements local quality by functionalizing different regions of the nanoparticle surface with different chemical properties - the silica-covered hemisphere provides one set of interactions while the polymer-brush-covered hemisphere provides another. This local differentiation allows the single nanoparticle to perform multiple functions: stabilizing emulsions, reducing interfacial tension, and enhancing oil displacement, all at low concentrations

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If isotropic nanoparticles are used, then the nanofluid preparation is simple, but the adsorption capacity at oil-water interface is at least three times lower than asymmetrically functionalized nanoparticles

Engineering Contradiction:
Improvenanoparticle preparation simplicityVSAvoidadsorption capacity
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent applies segmentation by dividing the nanoparticle surface into distinct functional zones - a silica-covered segment and a polymer-brush-covered segment. This segmentation is achieved through a controlled synthesis process where silica shells are formed on one hemisphere while polymer brushes grow on the other. The segmented structure maximizes interfacial adsorption capacity by allowing each segment to interact preferentially with its preferred phase, achieving three times greater adsorption capacity compared to isotropic particles

Inventive Principle:
Principle #1Segmentation

3Reliability

If chemical flooding with bulk chemicals is used, then interfacial tension between crude oil and injected water is reduced, but the cost increases and environmental pollution of underground water occurs

Engineering Contradiction:
Improveinterfacial tension reductionVSAvoidenvironmental pollution
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent extracts the essential function of bulk chemical flooding (interfacial tension reduction) and concentrates it into individual nanoparticle units. By taking out the surfactant functionality and embedding it within solid Janus nanop particles, the system achieves the same interfacial tension reduction effect but without the drawbacks of bulk chemicals - no environmental pollution of underground water and significantly reduced material costs due to the high surface-area-to-volume ratio of nanoparticles

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The asymmetrically functionalized nanoparticles significantly enhance emulsion stability and oil displacement efficiency, improving the economic and environmental performance of tertiary oil recovery operations by reducing interfacial tension between crude oil and water.

Implementation Method 1

The unique surface property allows the asymmetrically functionalized nanoparticles to selectively adsorb at an oil-water interface at least three times greater than isotropic nanoparticles, enhancing the stability of an emulsion

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

In some embodiments, the asymmetrically functionalized nanoparticle is amphiphilic. In some embodiments, the base nanoparticle has a lipophilic surface. In some embodiments, the functionalizing material is hydrophilic

Methodology Applied
Scientific EffectAmphiphilic interaction: Amphiphiles

Data Source

PatentUS12098077B2Synthesis of polyethylenimine-silica janus nanoparticles
Publication Date: 2024.09.24 SAUDI ARABIAN OIL CO
  • US12098077B2 patent drawing
  • US12098077B2 patent drawing
  • US12098077B2 patent drawing

AI summary

Embodiments of the disclosure provide an asymmetrically functionalized nanoparticle and a method for synthesizing the same. The asymmetrically functionalized nanoparticle includes a base nanoparticle. The base nanoparticle can include silicon dioxide. The base nanoparticle can have a lipophilic surface. A portion of the surface can be functionalized with a functionalizing material forming a hydrophilic portion. The functionalizing material can include polyethylenimine. A remaining portion of the surface is not functionalized forming a lipophilic portion. The asymmetrically functionalized nanoparticle is amphiphilic.