End Effector Impedance Sensing for Verified Tissue Sealing

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Solution Overview

Problem

Existing surgical instruments lack the ability to accurately identify and verify the presence of the correct tissue type before applying therapeutic RF energy for sealing or welding, potentially leading to improper tissue treatment.

Innovation Solution

Incorporation of a tissue position sensor in the end effector that applies a non-therapeutic RF waveform to measure tissue impedance, allowing for precise identification and verification of tissue type and ensuring proper sealing or welding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a tissue position sensor is incorporated into the end effector to detect tissue presence and type, then measurement precision and reliability of tissue identification are improved, but device complexity increases

Engineering Contradiction:
Improvetissue identification accuracyVSAvoidend effector structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensor is integrated directly into the end effector structure, merging the detection function with the existing mechanical components. This allows tissue identification capability to be added without requiring a separate detection system, thereby improving measurement precision while limiting the increase in overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The end effector is designed to perform multiple functions: mechanical tissue manipulation (grasping, cutting) and electrical sensing (impedance measurement). By making the end effector multi-functional, the patent avoids adding entirely separate sensing hardware, thus improving tissue identification accuracy while keeping device complexity manageable.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If RF energy is applied to tissue for sealing or welding, then productivity and effectiveness of tissue sealing are improved, but risk of improper tissue treatment increases without verification

Engineering Contradiction:
Improvetissue sealing efficiencyVSAvoidtissue treatment safety
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The sensor performs preliminary detection of tissue presence and type before RF energy is applied for sealing. This preliminary action verifies that the correct tissue is positioned in the end effector, ensuring reliability and preventing improper treatment while maintaining productivity through seamless workflow integration.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses sensor feedback to confirm proper tissue identification before proceeding with RF sealing. The feedback mechanism ensures that therapeutic energy is only applied when the correct tissue type is verified, thereby improving reliability without significantly impacting productivity since the verification process is rapidly performed.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If an extendable sensing probe with track is used to detect tissue presence, then measurement precision is improved, but device complexity and ease of operation are affected

Engineering Contradiction:
Improvetissue position detection accuracyVSAvoidend effector operation simplicity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The sensing probe is integrated within the end effector structure with its track embedded in the jaw assembly. This merging of the sensing system with the mechanical structure improves measurement precision while minimizing the impact on ease of operation, as the sensor deployment is automatically coordinated with the end effector's mechanical movements.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate determination of tissue type and presence, preventing improper treatment and enhancing the precision of cutting and sealing procedures.

Implementation Method 1

the sensor is configured to apply a non-therapeutic RF waveform to the tissue and measure tissue impedance

Methodology Applied
Scientific EffectElectrical Impedance: Electrical Resistance

Data Source

PatentEP4691399A1End effector with tissue position sensor and related methods
Publication Date: 2026.02.11 CILAG GMBH INTERNATIONAL
  • EP4691399A1 patent drawingFigure 1
  • EP4691399A1 patent drawingFigure 2
  • EP4691399A1 patent drawingFigure 3

AI summary

Systems and methods are described for a surgical instrument. Certain embodiments can comprise an end effector with upper and lower jaws that can compress tissue therebetween. A sensing probe with a sensing electrode can be extended along the surface of the tissue in a track located within one of the jaws. The sensing electrode can be configured to detect location or type of tissue. Once position, size, or other factors are known about the tissue, a knife member can be deployed in the track or a separate track with increased accuracy and precision.