Jelly-Roll Electrode Assembly Layout for N/P Ratio Balance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The challenge is to enhance the energy density of lithium secondary batteries while preventing the precipitation of metallic lithium, which affects the safety and capacity of the battery, particularly due to the N/P ratio imbalance caused by reduced loading amounts at the boundary regions between the anode and cathode active materials.

Innovation Solution

The electrode assembly features a jelly-roll structure with a loading reduction portion on the cathode, where the cathode active material loading is minimized at one end, and the anode active material is positioned correspondingly, allowing for a higher N/P ratio and preventing lithium precipitation, along with an insulating layer to cover the uncoated portions and active material boundaries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the cathode active material loading is increased to improve energy density, then the energy density is improved, but metallic lithium precipitation occurs due to N/P ratio imbalance at boundary regions

Engineering Contradiction:
Improvecathode active material loadingVSAvoidmetallic lithium precipitation
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality by creating a loading reduction portion at the boundary region of the cathode active material. This means that instead of uniform loading across the entire cathode, the loading amount is locally reduced at specific boundary regions where the anode active material loading is also reduced. This localized adjustment prevents metallic lithium precipitation at these critical boundary regions while maintaining high loading amounts in the central regions to maximize energy density.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements partial action by selectively reducing the cathode active material loading only at the boundary regions rather than across the entire cathode surface. The loading reduction portion is positioned to correspond with the anode loading reduction portion, creating a matched pair of reduced-loading regions. This partial adjustment is sufficient to prevent lithium precipitation without unnecessarily reducing the overall energy density of the battery.

Inventive Principle:
Principle #16Partial or excessive action

2Quantity of substance

If the cathode active material section is extended to improve energy density, then the energy density is improved, but the N/P ratio decreases causing safety issues

Engineering Contradiction:
Improvecathode active material sectionVSAvoidN/P ratio balance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent extends the cathode active material section in the central region while maintaining appropriate N/P ratio by implementing loading reduction portions at the boundary regions. This creates a spatial differentiation where the central region contributes to energy density through extended active material section, while the boundary regions maintain safety through reduced loading that preserves N/P ratio balance.

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If the anode and cathode are positioned to maximize capacity, then the energy density is improved, but metallic lithium precipitates at boundary portions

Engineering Contradiction:
Improvebattery capacityVSAvoidmetallic lithium precipitation
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent implements preliminary action by pre-positioning the loading reduction portions at the boundary regions of both the anode and cathode before assembly. This anticipatory design ensures that when the battery is assembled and charged, the boundary regions are already configured to prevent lithium precipitation. The loading reduction portions are positioned in advance to correspond with each other, creating a preventive structure against the harmful effect of metallic lithium precipitation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent applies local quality by creating specific loading reduction portions at the boundary regions of both anode and cathode. These localized modifications are positioned to correspond with each other, creating matched pairs of reduced-loading regions. This localized approach prevents metallic lithium precipitation at the critical boundary portions while maintaining high capacity in the central regions where full loading is preserved.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20240079633A1Electrode assembly and manufacturing method of the same
Publication Date: 2024.03.07 LG ENERGY SOLUTION LTD
  • US20240079633A1 patent drawing
  • US20240079633A1 patent drawing
  • US20240079633A1 patent drawing

AI summary

An electrode assembly includes an anode; a cathode; and a separator between the anode and the cathode rolled together. The anode includes an anode current collector and an anode active material portion applied onto the anode current collector, and the cathode includes a cathode current collector and a cathode active material portion applied onto the cathode current collector. An anode uncoated portion of the anode current collector at which the anode active material is not applied extends in a first direction, and a cathode uncoated portion of the cathode current collector at which the cathode active material is not applied extends in an opposite direction. The cathode active material portion includes a loading reduction portion in which a loading amount of the cathode active material is smaller than that of an adjacent region. The loading reduction portion is at one end part of the cathode in the first direction.