Jet-Action Plunger Tensiometer Refill Mechanism

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional tensiometers experience reduced measurement sensitivity and accuracy due to air accumulation in the measurement chamber, requiring frequent manual refilling which disrupts the vacuum and can leave air bubbles, leading to inaccurate soil moisture readings.

Innovation Solution

A tensiometer apparatus employing a spring-loaded, piston-type 'jet-action' plunger mechanism for refilling the measurement chamber, which minimizes seal removal time, effectively removes air, and re-seals without positive pressure, ensuring accurate and sensitive moisture content measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual seal removal and water refilling is performed, then air can be removed from the chamber, but the vacuum is lost and water flows out through the porous tip into the soil

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidwater loss
Core Design Contradiction:
Measurement precisionVSLoss of substance

Solution Approach 1:

The plunger is pre-configured with a valve that automatically opens to admit air and close to prevent water loss. The spring is pre-loaded to provide the necessary force to push air out and maintain vacuum. This preliminary setup allows the chamber to be refilled without manual seal removal, preventing water loss while maintaining measurement accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The plunger mechanism automatically performs the air removal and water refilling functions without requiring manual seal manipulation. The spring-loaded plunger with integrated valve system self-regulates the process, admitting air when needed and preventing water leakage, thereby eliminating the trade-off between air removal and water loss.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If manual seal removal is performed for water refilling, then air bubbles can be removed, but the seal must be removed and reinstalled which is time-consuming

Engineering Contradiction:
Improvemeasurement sensitivityVSAvoidmaintenance time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The plunger is pre-configured with a valve that automatically opens to admit air and close to prevent water loss. The spring is pre-loaded to provide the necessary force to push air out and maintain vacuum. This preliminary setup allows the chamber to be refilled without manual seal removal, preventing water loss while maintaining measurement accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The plunger mechanism automatically performs the air removal and water refilling functions without requiring manual seal manipulation. The spring-loaded plunger with integrated valve system self-regulates the process, admitting air when needed and preventing water leakage, thereby eliminating the trade-off between air removal and water loss.

Inventive Principle:
Principle #25Self-service

3Reliability

If positive pressure is applied to the chamber during seal installation, then the seal is secured, but more water flows out of the chamber into the soil

Engineering Contradiction:
Improveseal securityVSAvoidwater loss
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The plunger is pre-configured with a valve that automatically opens to admit air and close to prevent water loss. The spring is pre-loaded to provide the necessary force to push air out and maintain vacuum. This preliminary setup allows the chamber to be refilled without manual seal removal, preventing water loss while maintaining measurement accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The plunger mechanism automatically performs the air removal and water refilling functions without requiring manual seal manipulation. The spring-loaded plunger with integrated valve system self-regulates the process, admitting air when needed and preventing water leakage, thereby eliminating the trade-off between air removal and water loss.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances measurement sensitivity and accuracy, reduces maintenance complexity, and extends the operational lifetime of the tensiometer with improved reliability and ease of use, while minimizing liquid loss during refilling.

Implementation Method 1

A spring-loaded, piston-type 'jet-action' plunger mechanism

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

Via the general process of capillary action, relatively dry soil tends to pull water from the chamber through the porous tip into the soil

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 3

The pulling effect of the dryer soil creates a negative pressure and related vacuum in the chamber, which can be measured on the gauge

Methodology Applied
Scientific EffectNegative pressure: Pressure Drop

Implementation Method 4

A spring-loaded, piston-type 'jet-action' plunger mechanism for refilling the measurement chamber

Methodology Applied
Scientific EffectJet-action: Jet

Data Source

PatentUS7631545B2Jet-action plunger-based tensiometer apparatus
Publication Date: 2009.12.15 SOILMOISTURE EQUIPMENT CORP
  • US7631545B2 patent drawing
  • US7631545B2 patent drawing
  • US7631545B2 patent drawing

AI summary

The present invention is embodied in a tensiometer apparatus and process that employs novel techniques for performing the required routine service operation of refilling a sealable measurement chamber of the apparatus with liquid from a reservoir using a novel, piston-type, “jet-action” plunger mechanism. These novel techniques result in a tensiometer which is easier to use, requires no tools for assembly or replacement of parts, and is easier and lower cost to manufacture and maintain. These novel techniques also result in a tensiometer which has improved measurement sensitivity and accuracy, higher reliability and a longer operating lifetime than conventional tensiometers.