Jet Burner Staged Combustion for Fuel Efficiency

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Solution Overview

Problem

Conventional burners fail to achieve optimal fuel burning efficiency due to incomplete combustion of fuel caused by over-reaction of accelerating gas fluid, leading to inefficient fuel usage in thermal machinery.

Innovation Solution

The jet burner design includes a tubular burning chamber with nozzles and a jet pipe system, a high-pressure gas supplying unit, a wind speed auxiliary unit, and a control unit to increase fuel burning time and efficiency, utilizing high-pressure gas and accelerated gas fluid to enhance atomization and combustion, while reducing pollutant emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the air blower generates accelerating gas fluid to enhance combustion, then the combustion intensity is improved, but the fuel burning efficiency deteriorates due to incomplete combustion caused by fuel being blown out

Engineering Contradiction:
Improvecombustion intensityVSAvoidfuel burning efficiency
Core Design Contradiction:
PowerVSProductivity

Solution Approach 1:

The burning chamber is divided into multiple sections with different functions: a first burning chamber for initial combustion and a second burning chamber for completing combustion. This segmentation allows the fuel to undergo staged combustion, first being ignited in the first chamber and then fully burned in the second chamber, thereby improving fuel burning efficiency while maintaining combustion intensity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A guide pipe is introduced as an intermediary component to transfer and direct the fuel from the first burning chamber to the second burning chamber. The guide pipe ensures that unburned or partially burned fuel is properly directed to the second chamber where it can complete combustion, preventing fuel loss and improving overall burning efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the fuel residence time is prolonged to improve burning efficiency, then the fuel burning efficiency is improved, but the combustion chamber volume must be increased

Engineering Contradiction:
Improvefuel burning efficiencyVSAvoidcombustion chamber volume
Core Design Contradiction:
ProductivityVSVolume of stationary object

Solution Approach 1:

Instead of increasing the volume of a single combustion chamber, the system segments the combustion process into two separate chambers. The first chamber handles initial ignition and partial combustion, while the second chamber completes the burning process. This segmentation allows the fuel residence time to be effectively prolonged through the two-stage process without requiring a single large-volume chamber.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system extends the combustion process in the time dimension rather than simply expanding the spatial dimension. By implementing a two-stage combustion process where fuel sequentially passes through two chambers, the effective residence time is prolonged without necessarily increasing the overall volume of the combustion system.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The jet burner increases fuel burning efficiency by prolonging fuel residence time, improving atomization, and enhancing gas fluid flow, resulting in reduced pollutant generation and allowing the use of alcohol as fuel, suitable for indoor environments.

Implementation Method 1

under the reaction of the jet pipe, the jet burner of the present disclosure can increase the burning stay time of the fuel in the interior of the burning chamber

Methodology Applied
Scientific EffectGas fluid flow:

Implementation Method 2

the high-pressure gas providing unit is installed with a gas storage bucket for storing high-pressure gas, and each the nozzle is installed with a high-pressure pipe coupled to the gas storage bucket

Methodology Applied
Scientific EffectHigh-pressure gas acceleration:

Implementation Method 3

the rear end of the wind speed bucket is installed with a blade and a motor for driving the blade to spin

Methodology Applied
Scientific EffectBlade rotation:

Implementation Method 4

a lighter correspondingly disposed in the interior of the burning chamber

Methodology Applied
Scientific EffectIgnition: Combustion

Data Source

PatentUS10760786B2Jet burner
Publication Date: 2020.09.01 PURE METHANOL ENERGY TECH CO LTD
  • US10760786B2 patent drawing
  • US10760786B2 patent drawing
  • US10760786B2 patent drawing

AI summary

A jet burner of the present disclosure basically includes a burner unit and an air blower disposed at a rear end of a burning chamber of the burner unit, wherein the burner unit is installed with a fuel bucket for storing fuel and the burning chamber having a tubular shape. Interior of the burning chamber is installed with a least one nozzle, at least one fuel pipe coupled to the fuel bucket is installed at each the nozzle, a front end of the burning chamber is installed with at least one jet pipe, and a pipe diameter of each the jet pipe is less than an inner diameter of the burning chamber. Under the reaction of the jet pipe, the burning stay time of the fuel in the interior of the burning chamber is increased, as to achieve the objective of increasing the fuel burning efficiency.