Passive Jet Flow Control for Vehicle Mirror Drag Reduction

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Solution Overview

Problem

External side view mirrors on motor vehicles create significant aerodynamic drag and noise due to their protruding shape, leading to increased fuel consumption and reduced efficiency, particularly in smaller vehicles, as they induce vortex shedding and turbulent flow conditions.

Innovation Solution

The implementation of low drag low noise devices that utilize passive jet flow control to manipulate air flow around the mirrors, creating directed jets that counteract base flow and reduce vortex shedding, thereby minimizing drag and noise by simulating a virtual trailing edge or 'boat-tail' effect.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If external side view mirrors are used for vehicle operation, then visibility and safety are improved, but aerodynamic drag and noise increase significantly

Engineering Contradiction:
Improvevisibility and safetyVSAvoidaerodynamic drag
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The mirror assembly is divided into separate functional components: the mirror housing, the jet generation system, and the flow control elements. This segmentation allows independent optimization of each component - the mirror provides visibility while the jet system independently manages drag and noise without interfering with the mirror's primary function

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A jet of fluid is introduced as an intermediary element between the oncoming flow and the mirror structure. This jet acts as a mediator that modifies the interaction between the airflow and the mirror, creating a virtual trailing edge that reduces vortex shedding and drag forces while allowing the mirror to maintain its visibility function

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If external side view mirrors protrude from the vehicle cabin, then field of view is improved, but fuel efficiency decreases due to increased drag

Engineering Contradiction:
Improvefield of viewVSAvoidfuel efficiency
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The system uses pneumatic principles by generating and controlling a jet of fluid (air) to modify the aerodynamic flow around the mirror. This pneumatic intervention creates a low-pressure region that reduces pressure drag and suppresses vortex formation, thereby reducing the energy required to move the vehicle while maintaining the mirror's protruding position for optimal field of view

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Ease of manufacture

If mirrors have flat rear surfaces for structural simplicity, then manufacturing is easier, but vortex shedding and noise are generated

Engineering Contradiction:
Improvestructural simplicityVSAvoidvortex shedding and noise
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The system takes the harmful flat rear surface that causes vortex shedding and converts it into a beneficial feature by using the jet to create a virtual trailing edge. The flat surface remains structurally simple for easy manufacturing, but the jet transforms the harmful flow separation into a controlled flow pattern that reduces noise and drag, turning the original problem into an advantage

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Use of energy by moving object

If jet flow control is implemented to reduce drag and noise, then fuel efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvefuel efficiencyVSAvoiddevice complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The jet flow control system is designed to perform multiple functions simultaneously: it reduces drag, reduces noise, and creates a virtual trailing edge effect. By consolidating these multiple benefits into a single integrated system, the complexity increase is justified by the multiple performance improvements achieved without requiring separate systems for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces drag and noise by altering the airflow around the mirrors, enhancing fuel efficiency and reducing the negative impact of vortex shedding, resulting in improved performance and reduced fuel consumption across various vehicle types.

Implementation Method 1

The implementation of low drag low noise devices that utilize passive jet flow control to manipulate air flow around the mirrors, creating directed jets that counteract base flow and reduce vortex shedding

Methodology Applied
Scientific EffectJet flow control: Jet

Implementation Method 2

Drag and noise are a direct result of the flow conditions created by the shape of the side view mirrors. For example, flow conditions such as high turbulent pressure fluctuations and vortex shedding create drag, noise

Methodology Applied
Scientific EffectVortex shedding: Kármán Vortex Street

Implementation Method 3

The jet(s) produced by the low drag low noise devices described herein act to counter base flow and reduce drag and noise by manipulating the flow of fluid (e.g., air) around the low drag low noise device to create directed jet(s) of air around the flat, or substantially flat, surface on the rear of the device (e.g., the mirror of a side view mirror) or the motor vehicle (e.g., rear end) creating a virtual trailing edge, or boat-tail, that reduces or removes vortex shedding

Methodology Applied
Scientific EffectBoat-tail effect:

Data Source

PatentUS9676427B2Low drag low noise devices using jet flow control
Publication Date: 2017.06.13 DIALECTIC FLOW TECH
  • US9676427B2 patent drawing
  • US9676427B2 patent drawing
  • US9676427B2 patent drawing

AI summary

Low drag low noise devices are described herein that use passive jet flow control to reduce the drag and noise created by motor vehicles (e.g., motor vehicle side view mirrors and their main bodies) while the motor vehicles travel through a fluid. The low drag low noise devices described herein comprise a lengthwise axis, an outer body, and an inner body. The outer body and the inner body cooperatively define a channel through which fluid can pass during use.