Jet Propulsion Dry Powder Dissolution Unit
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Solution Overview
Problem
The existing methods for mixing dry powders with liquids require multiple equipment such as dry powder dosing augers, vacuum pumps, and tank-mounted mixers, which are inefficient and cumbersome.
Innovation Solution
A jet propulsion dry powder dissolution unit utilizing a submersible actuator, comprising a hollow chamber, upper and lower blending reactors, an impeller, stator, and nozzle, which efficiently disperses and mixes dry powders with liquids into a homogeneous blend without the need for additional equipment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Device complexity
If multiple equipment (dry powder dosing augers, vacuum pumps, tank-mounted mixers) are used for mixing dry powders with liquids, then the mixing function is achieved, but the system complexity and equipment requirements increase
Solution Approach 1:
The patent combines multiple separate functions (powder dosing, liquid delivery, and mixing) into a single integrated jet propulsion dissolution unit. The jet propulsion mechanism simultaneously delivers liquid and powder while mixing them, eliminating the need for separate dosing augers, vacuum pumps, and tank-mounted mixers, thus reducing system complexity while maintaining mixing efficiency
Solution Approach 2:
The jet propulsion dissolution unit performs multiple functions within a single device: it acts as a dosing mechanism, a delivery system, and a mixer all at once. The jet propulsion mechanism universally handles both liquid and powder delivery while simultaneously mixing them, making the system more versatile and less complex
2Productivity
If traditional mixing equipment is used, then the mixing process is completed, but the time required and operational efficiency are reduced
Solution Approach 1:
The jet propulsion dissolution unit enables continuous mixing action as the jet stream continuously delivers liquid and powder while simultaneously mixing them in a single flowing motion. This continuous action eliminates the sequential steps required by traditional equipment, reducing mixing time while increasing productivity
Solution Approach 2:
The jet propulsion mechanism rushes through the mixing process in a single rapid action, skipping the multiple sequential steps required by traditional equipment. The high-velocity jet stream quickly disperses and mixes powder with liquid in one swift motion, dramatically reducing the time required for dissolution
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution provides an efficient and instantaneous method for mixing dry powders with liquids, eliminating the need for multiple equipment and enhancing the homogeneity of the blend.
Implementation Method 1
The jet propulsion dry powder dissolution unit that is the subject of this disclosure an innovative industrial inline powder dissolution unit that instantaneously and efficiently disperses powders mixing them with liquids into a homogeneous blend
Implementation Method 2
instantaneously and efficiently disperses powders mixing them with liquids into a homogeneous blend
Implementation Method 3
the impeller is adapted to mix the one or more substances inserted via the one or more inlets
Data Source
AI summary
A jet propulsion dry powder dissolution unit that includes a hollow chamber, an upper blending reactor, an impeller, a stator, a stator compartment, a blending reactor nozzle, a submersible actuator, a lower blending reactor, and a solution outlet blending reactor.