Jet Pump Spoolable Multi-String Tubing Wellbore Cleaning

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Solution Overview

Problem

Current jet pump systems for wellbore cleaning and testing are inefficient and require multiple tubing strings, which complicates rapid deployment and retrieval, and often use costly nitrogen gas or pose safety concerns with compressed air.

Innovation Solution

A spoolable multi-string tubing system with a single conventional coiled tubing unit, incorporating a jet pump with a venturi nozzle, diffuser, and back-pressure valve, allowing for efficient wellbore fluid removal and real-time data collection using a single coiled tubing unit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional coiled tubing with single string is used for jet pump installation, then deployment simplicity is maintained, but operational efficiency and wellbore cleaning capability are insufficient

Engineering Contradiction:
Improvewellbore cleaning efficiencyVSAvoidtubing system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The single coiled tubing string is segmented into multiple functional sections with different diameters. The upper section has a larger diameter to accommodate the jet pump assembly and allow efficient fluid return, while the lower section maintains standard diameter for easy deployment. This segmentation enables the system to achieve multi-string functionality while using a single deployable unit.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a single-dimensional tubing approach to a multi-dimensional configuration by creating lateral openings in the coiled tubing that allow fluid communication between the inner jet pump section and the outer annulus. This dimensional change enables efficient fluid routing without requiring multiple separate tubing strings.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If nitrogen gas is used for gas lift, then wellbore fluid removal is effective, but operational cost increases significantly

Engineering Contradiction:
Improvefluid removal effectivenessVSAvoidoperational cost
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The invention replaces expensive nitrogen gas with a temporary, disposable jet pump system that uses readily available power fluid (such as wellbore fluid itself or simple water). The jet pump nozzle is designed as a consumable component that can be easily replaced if needed, eliminating the ongoing cost of nitrogen gas while maintaining effective fluid removal capability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The jet pump system is designed to use the wellbore fluid itself or simple power fluid as the jetting medium, eliminating the need for external gas supplies. The system essentially serves itself by using resources already present in the wellbore environment, thereby eliminating costly external substance requirements.

Inventive Principle:
Principle #25Self-service

3Productivity

If compressed air is used for wellbore cleaning, then fluid removal is achieved, but safety concerns arise

Engineering Contradiction:
Improvewellbore cleaning capabilityVSAvoidsafety hazards
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The invention replaces compressed air with a temporary jet pump system that uses controlled power fluid injection. The disposable nature of the jet pump assembly allows for controlled, contained operation without the uncontrolled expansion and potential safety hazards associated with compressed air release in the wellbore environment.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Duration of action of stationary object

If permanent pumping equipment is installed for wellbore fluid removal, then continuous operation is achieved, but deployment time and installation complexity increase

Engineering Contradiction:
Improvecontinuous operation capabilityVSAvoiddeployment time
Core Design Contradiction:
Duration of action of stationary objectVSLoss of time

Solution Approach 1:

The invention creates a dynamic, temporary jet pump system that can be rapidly deployed and retrieved through the single coiled tubing string. The system transitions from static permanent equipment to a dynamic temporary installation that maintains continuous operation capability during the testing or cleaning period while enabling rapid deployment and retrieval without complex installation procedures.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid and efficient wellbore cleaning and testing with reduced operational complexity and cost, while providing real-time data for reservoir assessment without the need for permanent equipment installation.

Implementation Method 1

a venture gap between the venturi nozzle and the diffuser for creating a low pressure condition at the venturi gap when power fluid flows through the venturi nozzle and past the venturi gap

Methodology Applied
Scientific EffectVenturi effect: Venturi Effect

Implementation Method 2

U.S. Pat. No. 5,033,545 discloses a jet pump that brings a power fluid to sedimented solids and the like plugging a conduit, and includes at least one nozzle which directs the power fluid in a high-velocity jet against the solids to bring the solids into suspension for subsequent removal thereof using the jet pump principle

Methodology Applied
Scientific EffectJet pump principle: Jet

Data Source

PatentUS8863827B2Jet pump for use with a multi-string tubing system and method of using the same for well clean out and testing
Publication Date: 2014.10.21 1497690 ALBERTA
  • US8863827B2 patent drawing
  • US8863827B2 patent drawing
  • US8863827B2 patent drawing

AI summary

A jet pump and method of using the jet pump for removing fluids and solids from a conduit. The jet pump is adapted for use with a spoolable multi-string tubing system. The jet pump may be deployed rapidly and is suitable for temporary installation. The method may be used to reestablish flow in watered out and sanded off wells, or to test wells. The jet pump is adapted to remove wellbore fluid, which may be removed in combination with power fluid. The spoolable multi-string tubing system includes two or more substantially parallel conduits, allowing power fluid and return fluid to flow in separate conduits. Preferred embodiments provide additional functionality by inclusion of jetting elements, sensing elements, back-pressure valves, and auxiliary tubing strings or communication members in the spoolable multi-string tubing system.