Liquid Droplet Jetting Apparatus Shared Cabling for Flow Detection

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Solution Overview

Problem

The existing liquid droplet jetting apparatuses, such as ink-jet printers, require dedicated cabling members for outputting voltage signals from coils to detect flow velocities, leading to complex and costly cabling structures.

Innovation Solution

A liquid droplet jetting apparatus that shares a cabling member for both the energy conversion element and the flow detecting sensor, eliminating the need for a dedicated cabling member by integrating the signal output line for the flow detecting sensor within the cabling member used for the energy conversion element.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a dedicated cabling member is provided for outputting the voltage signal from the coil, then the signal can be transmitted reliably, but the cabling structure becomes complex and cost increases

Engineering Contradiction:
Improvesignal transmission reliabilityVSAvoidcabling structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the signal output function with the existing drive cabling member. The drive line that supplies drive signals to the coil is merged with the signal output line that transmits voltage signals from the coil, eliminating the need for a separate dedicated cabling member for signal output.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cabling member is designed to serve multiple functions simultaneously. It acts as both the drive line for supplying electrical signals to the coil and the signal output line for transmitting voltage signals from the coil, making the cabling member a multi-functional component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If a dedicated cabling member is provided for the flow detecting sensor, then the detection signal can be output effectively, but the cabling structure becomes more complex and cost increases

Engineering Contradiction:
Improveflow detection precisionVSAvoidcabling structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the signal output line for the flow detecting sensor with the existing cabling member used for the energy conversion element. This integration allows the same cabling member to carry both drive signals and detection signals, reducing overall cabling complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cabling member is designed with multi-functionality to handle both the drive line function for the energy conversion element and the signal output function for the flow detecting sensor, thereby reducing the total number of cabling components needed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If separate cabling members are provided for energy conversion element and flow detecting sensor, then each component can be connected reliably, but the overall cabling structure becomes complex

Engineering Contradiction:
Improveconnection reliabilityVSAvoidcabling structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the cabling functions into a single integrated cabling member that serves both the energy conversion element and the flow detecting sensor. This unified approach maintains connection reliability while significantly reducing structural complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cabling member is designed as a universal component that performs multiple functions: it acts as the drive line for the energy conversion element and simultaneously as the signal output line for the flow detecting sensor, thereby simplifying the overall cabling structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration simplifies the cabling structure and reduces costs while maintaining effective detection of liquid flow for judging nozzle jetting conditions, enhancing the apparatus's operational efficiency and reliability.

Implementation Method 1

a flow detecting sensor which is configured to detect a liquid flow inside the liquid channel

Methodology Applied
Scientific EffectFlow velocity detection:

Implementation Method 2

an energy conversion element which is configured to apply a jetting energy to the liquid in the nozzle

Methodology Applied
Scientific EffectEnergy conversion:

Implementation Method 3

an electric voltage corresponding to a flow velocity of the ink flowing through the liquid channel is generated in the coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS8827425B2Liquid droplet jetting apparatus
Publication Date: 2014.09.09 BROTHER KOGYO KK
  • US8827425B2 patent drawing
  • US8827425B2 patent drawing
  • US8827425B2 patent drawing

AI summary

There is provided a liquid droplet jetting apparatus configured to jet liquid droplets onto an object, including:a channel member in which a nozzle for jetting the liquid droplets and a liquid channel communicating with the nozzle are formed; an energy conversion element which is configured to apply a jetting energy to the liquid in the nozzle; a drive unit which is configured to supply a driving signal to the energy conversion element; a flow detecting sensor which is configured to detect a liquid flow inside the liquid channel; and a cabling member which includes a drive line connected to the energy conversion element, and a signal output line connected to the flow detecting sensor to transmit a detection signal corresponding to the liquid flow inside the liquid channel output from the flow detecting sensor.