JFET High-Voltage Sensing Device for Power Converter Switch Control

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Solution Overview

Problem

Current power converter implementations face difficulties in achieving accurate and low-latency measurement of voltages and currents associated with high-side switches due to the absence of a fixed ground reference, leading to inefficiencies and inaccuracies in zero-volt switching and current-based control.

Innovation Solution

An integrated circuit with a high-voltage region including a junction-field effect transistor (JFET) and a voltage divider, configured to operate in pinch-off mode, provides a voltage indicative of the voltage differential between the drain and gate of the JFET, enabling accurate voltage and current sensing for high-side switch control, with a high-side driver circuit controlling the high-side switch based on this sensing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If external voltage and current measurements are used for high-side switch sensing, then device complexity is reduced, but measurement precision and latency are insufficient

Engineering Contradiction:
Improvevoltage and current measurement accuracyVSAvoidsensing device structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the voltage sensing function and current sensing function into a single integrated sensing device located in the high-voltage region. The JFET-based sensing device simultaneously provides voltage differential measurement (between drain and gate) and current measurement capabilities, eliminating the need for separate external sensing circuits and improving measurement precision while maintaining compact integration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The JFET operates in pinch-off mode as an intermediary element to sense both voltage and current parameters. By utilizing the JFET's channel characteristics and the voltage divider network, the device converts high-voltage domain signals into measurable parameters without requiring direct external measurement, thus achieving high precision sensing within the integrated circuit.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If edge sensing on switch node signal is used, then device complexity is minimized, but measurement precision and reliability are insufficient

Engineering Contradiction:
Improveswitching control accuracyVSAvoidsensing circuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements local quality by placing the sensing device directly in the high-voltage region near the high-side switch, allowing it to locally sense the voltage differential between drain and gate. This localized sensing provides more reliable and accurate switching control information compared to remote edge sensing, while the integrated structure maintains reasonable complexity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The sensing device provides real-time feedback on the voltage differential and current status to the control circuitry. This feedback mechanism enables precise control of the high-side switch by continuously monitoring the actual switching conditions, improving reliability through closed-loop control rather than open-loop edge sensing.

Inventive Principle:
Principle #23Feedback

3Loss of energy

If zero-volt switching control is implemented, then energy loss is reduced, but measurement precision requirements increase

Engineering Contradiction:
Improveswitching lossVSAvoidvoltage detection accuracy
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The patent replaces traditional external voltage dividers and sensing circuits with a JFET-based sensing mechanism that operates directly in the high-voltage region. The JFET's inherent characteristics and integrated voltage divider provide the necessary voltage detection accuracy for zero-volt switching control, enabling precise energy optimization without external components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Loss of time

If integrated high-voltage sensing device is implemented, then measurement precision and latency are improved, but device complexity increases

Engineering Contradiction:
Improvesensing latencyVSAvoidintegrated circuit structure
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent combines multiple sensing functions (voltage sensing, current sensing, and switching control) into a single integrated device in the high-voltage region. This merging eliminates signal transmission delays to external sensors and reduces sensing latency, while the integrated structure manages complexity through functional consolidation rather than proliferation of separate components.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables precise control of high-side switches, improving efficiency and reducing switching losses by allowing zero-volt switching and current-based control with low latency, enhancing performance and reliability in high-voltage power converters.

Implementation Method 1

The JFET can be configured to operate in pinch-off mode

Methodology Applied
Scientific EffectJFET pinch-off mode operation:

Implementation Method 2

The voltage divider can include a first terminal coupled to a drain of the JFET, a second terminal coupled to a gate of the JFET, and a sense terminal

Methodology Applied
Scientific EffectVoltage division: Electrical Resistance

Data Source

PatentUS11056590B1Sensing device for high voltage applications
Publication Date: 2021.07.06 SEMICON COMPONENTS IND LLC
  • US11056590B1 patent drawing
  • US11056590B1 patent drawing
  • US11056590B1 patent drawing

AI summary

In a general aspect, an integrated circuit (IC) can include a low-voltage region including a low-side driver circuit configured to control a low-side switch of a power converter. The IC can also include a high-voltage region including a floating region of a first conductivity and a high-voltage sensing device disposed in the floating region. The high-voltage sensing device can include a junction-field effect transistor (JFET), and a voltage divider. The voltage divider can include a first terminal coupled to a drain of the JFET, a second terminal coupled to a gate of the JFET, and a sense terminal, the voltage divider being configured to a provide, on the sense terminal. The IC can further include a high-side driver circuit coupled with the sense terminal. The high-side driver circuit can be configured to control a high-side switch of the power converter based on the voltage on the sense terminal.