Startup Regulator Using JFET and Diodes for AC-DC Converter Voltage Stability

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Solution Overview

Problem

AC-DC converters used in USB Type-C chargers face challenges in stabilizing power supply voltage during startup, risking burnout of auxiliary circuitry due to variations in JFET pinch-off voltage, which requires precise manufacturing or trimming, increasing complexity and cost.

Innovation Solution

Incorporating a startup regulator with a junction gate field-effect transistor (JFET) coupled to an auxiliary pin, enhanced with a first FET in series and depletion region diodes to regulate voltage, ensuring safe operation by maintaining the voltage within a predetermined range, and using a flyback converter for post-startup power supply.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a JFET is used to regulate power during startup, then the auxiliary circuitry can be powered, but voltage variations due to JFET pinch-off voltage variations can cause burnout

Engineering Contradiction:
Improveauxiliary circuitry operationVSAvoidvoltage variation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary circuit between the JFET and the auxiliary pin that includes a depletion region diode and a capacitor. This intermediary circuit stabilizes the voltage by filtering out variations caused by JFET pinch-off voltage changes, preventing burnout while maintaining reliable power supply to the auxiliary circuitry during startup.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If precise manufacturing or trimming is used to stabilize JFET pinch-off voltage, then voltage stability improves, but device complexity and cost increase

Engineering Contradiction:
ImproveJFET pinch-off voltageVSAvoidmanufacturing process
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent employs a self-regulating circuit using the JFET's inherent characteristics combined with a depletion region diode and capacitor that automatically compensates for pinch-off voltage variations. This self-service approach eliminates the need for precise manufacturing or external trimming processes, maintaining voltage stability while simplifying the manufacturing process and reducing device complexity.

Inventive Principle:
Principle #25Self-service

3Reliability

If a startup regulator is implemented, then safe operation during startup is ensured, but power consumption increases

Engineering Contradiction:
Improvesafe operationVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements a startup regulator that operates periodically only during the startup phase. The depletion region diode and capacitor circuit is activated during startup to stabilize voltage, then becomes inactive once the auxiliary circuitry is operational and transitions to flyback converter power supply, thereby ensuring safe operation during startup while minimizing overall power consumption.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution stabilizes the power supply voltage during startup, reducing the risk of burnout and enhancing safe operation, while also reducing total power consumption after startup by switching to the flyback voltage, thus improving the efficiency and reliability of the AC-DC converter.

Implementation Method 1

depletion region diodes to regulate voltage, ensuring safe operation by maintaining the voltage within a predetermined range

Methodology Applied
Scientific EffectDepletion region effect:

Data Source

PatentUS11133740B2Startup regulator using voltage buffer to stabilize power supply voltage
Publication Date: 2021.09.28 INFINEON TECHNOLOGIES AMERICAS CORP
  • US11133740B2 patent drawing
  • US11133740B2 patent drawing
  • US11133740B2 patent drawing

AI summary

A system includes a transformer having an auxiliary coil to provide a flyback voltage to a primary side of an alternating current to direct current (AC-DC) converter. A primary side controller includes an auxiliary pin coupled to the transformer and to an external capacitor, the auxiliary pin to receive the flyback voltage after startup. a junction gate field-effect transistor (JFET) coupled to a supply voltage. A first FET is coupled in series between the JFET and the auxiliary pin, the JFET to charge the external capacitor from the supply voltage during startup. One or more depletion region diodes are coupled to a gate of the first FET, the one or more depletion region diodes to bias a voltage of the gate of the first FET to a specific voltage.