Total Joint Instrumentation Linkage Guide

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Solution Overview

Problem

Existing total joint instrumentation is cumbersome, difficult to assemble, and only allows for cuts based on estimated angles and rotations relative to a normal joint's mechanical axis, resulting in reconstructions that may not match the patient's original anatomy pre-disease.

Innovation Solution

A total joint instrument set featuring a guide assembly with a femoral alignment guide, cutting block, and varus/valgus alignment guide, along with a linkage guide and cutting block, which allows for precise orientation and linking of cuts in both bones, enabling accurate alignment and adjustment to match the patient's pre-disease anatomy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If existing total joint instrumentation is used, then the surgical procedure can be completed, but the instrumentation is cumbersome and difficult to assemble

Engineering Contradiction:
Improveease of assemblyVSAvoidinstrumentation complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The instrument set is divided into separate functional modules including a guide assembly with femoral alignment guide and cutting block, and a separate linkage guide with its own cutting block. These modular components can be assembled and disassembled independently, making the overall system easier to handle and store while maintaining precision functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A linkage bar serves as an intermediary component that mechanically connects the guide assembly to the linkage guide. This linkage bar transfers positioning information from the femoral side to the tibial side, enabling coordinated cutting guidance without requiring a single complex integrated device.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If existing total joint instrumentation is used, then cuts can be made, but only based on estimation of appropriate angle and rotation

Engineering Contradiction:
Improvecut alignment precisionVSAvoidpatient anatomy information
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The guide assembly is positioned on the femur first to establish accurate reference cuts and alignment. The linkage guide is then positioned based on the femoral positioning, creating a sequential reference system that preserves and transfers the patient's original anatomical relationships through the surgical procedure.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The mechanical linkage between the guide assembly and linkage guide provides real-time feedback on alignment and positioning. The linkage bar physically connects the two guides, ensuring that cuts made on both bones maintain proper angular and rotational relationships based on the patient's original anatomy.

Inventive Principle:
Principle #23Feedback

3Manufacturing precision

If existing total joint instrumentation is used, then reconstruction can be performed, but it may not match the patient's original anatomy pre-disease

Engineering Contradiction:
Improveanatomical reconstruction precisionVSAvoidanatomy matching capability
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The guide assembly and linkage guide are designed to accommodate variations in patient-specific anatomy through adjustable positioning mechanisms and multiple reference points. Each guide can be locally adapted to the specific bone geometry and orientation, allowing precise reconstruction that matches the patient's original anatomy rather than forcing anatomy to fit a standard template.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables more accurate and personalized cuts in both bones, ensuring better alignment and fit for total joint implants, improving the precision and effectiveness of joint reconstruction surgeries.

Implementation Method 1

The varus/valgus alignment guide includes a connecting surface that is magnetically connectable to a cutting surface of the cutting block.

Methodology Applied
Scientific EffectMagnetic connection: Magnetism

Data Source

PatentUS9138237B2Total joint instrumentation and method for use
Publication Date: 2015.09.22 ARTHREX INC
  • US9138237B2 patent drawing
  • US9138237B2 patent drawing
  • US9138237B2 patent drawing

AI summary

A total joint instrument set according to an exemplary aspect of the present disclosure includes, among other things, a guide assembly that orients a cut in a first bone and a linkage guide that orients a cut in a second bone. A positioning of the linkage guide is mechanically linked to at least a portion of the guide assembly.