Joint Resistance Measurement Using Internal Temperature Estimation

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Solution Overview

Problem

Radiation thermometers struggle to accurately measure the temperature of metals with low emissivity, leading to inaccuracies in correcting resistance values at joint portions.

Innovation Solution

A resistance measurement device that measures resistance values between contact points within a metal joint using a four-terminal method, allowing for accurate temperature estimation based on stored relations between resistance values and joint temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a radiation thermometer is used to measure surface temperature for correcting resistance values, then temperature measurement is possible, but measurement precision deteriorates when the target is metal with low emissivity

Engineering Contradiction:
Improvetemperature measurement precisionVSAvoidlow emissivity of metal
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary approach by using resistance value measurements as a proxy for temperature measurement. Instead of directly measuring temperature with a radiation thermometer (which fails on low-emissivity metals), the system measures resistance values at known temperatures, stores these relationships, and then uses resistance measurements to infer temperature. This intermediary resistance-based method bypasses the emissivity problem entirely.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the optical/radiation-based temperature measurement system with an electrical resistance-based system. By substituting the radiation thermometer (optical method) with resistance measurements (electrical method), the system eliminates the dependency on thermal radiation and emissivity properties, achieving accurate temperature inference through electrical properties instead.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If resistance value measurement is performed to determine joint state, then joint quality assessment is possible, but temperature correction accuracy deteriorates due to inaccurate temperature data

Engineering Contradiction:
Improvejoint state determinationVSAvoidtemperature correction accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent implements a feedback mechanism by continuously measuring resistance values and using them to infer temperature through pre-stored resistance-temperature relationships. This feedback loop allows the system to self-correct temperature data based on actual resistance measurements, ensuring accurate temperature correction for joint state determination without relying on external temperature sensors.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent performs preliminary action by pre-storing resistance value and temperature relationship data before actual joint measurement. This calibration phase establishes the resistance-temperature correspondence that enables accurate temperature inference during subsequent measurements, ensuring temperature correction accuracy is built into the system beforehand rather than calculated in real-time during joint inspection.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves temperature correction accuracy by directly measuring internal resistance values, enhancing the precision of resistance value corrections at metal joints.

Implementation Method 1

a measurement unit configured to measure a resistance value between the set of first contact portions and a resistance value between the set of second contact portions

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS20260079053A1Resistance measurement device and resistance measurement method
Publication Date: 2026.03.19 HIOKI DENKI KK
  • US20260079053A1 patent drawing
  • US20260079053A1 patent drawing
  • US20260079053A1 patent drawing

AI summary

A resistance measurement device includes a connection structure including a set of first contact portions in contact with a first member and a second member, respectively, and a set of second contact portions in contact with different portions of the second member. The resistance measurement device includes a storage unit configured to store information indicating a relation between a resistance value between the set of second contact portions and a temperature of a joint portion. The resistance measurement device includes a measurement control unit configured to form a state where a first resistance value between the set of first contact portions is measured by a measurement unit and a state where a second resistance value between the set of second contact portions is measured by the measurement unit. The resistance measurement device includes a temperature acquisition unit configured to acquire the temperature of the joint portion based on the measured second resistance value and the information stored in the storage unit, and a calculation unit configured to calculate a reference resistance value based the acquired temperature and the measured first resistance value.