Jointer Infeed Height Measurement via Laser Scale

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional jointer systems face challenges in accurately determining the depth of cut due to the complexity of infeed table movement and the need to adjust for different blade assemblies, leading to inaccuracies in measuring small distances and recalibration issues.

Innovation Solution

A jointer system with a measurement system comprising a stop member, gauge assembly, and display assembly that generates a measurement signal indicative of vertical displacement of the infeed table relative to the base, allowing for precise display of the depth of cut, and can be calibrated for different blade assemblies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional jointer systems use complex infeed table movement mechanisms to adjust depth of cut, then the jointer can accommodate different blade assemblies and wood types, but measurement precision deteriorates due to difficulty in measuring small distances accurately

Engineering Contradiction:
Improveadaptability to different blade assembliesVSAvoidprecision of depth of cut measurement
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent replaces complex mechanical measurement systems with optical measurement systems. A laser source projects a beam onto a scale attached to the infeed table, and a sensor detects the position of the laser spot on the scale. This optical system provides precise measurement of small distances (depth of cut) without the mechanical complexity of traditional dial indicators or digital readouts, resolving the contradiction between measurement precision and system complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an intermediary optical measurement system between the infeed table movement mechanism and the depth of cut indication. The laser scale system acts as an intermediary that translates mechanical table movement into precise optical measurements, allowing accurate depth of cut measurement even when the table movement mechanism is complex or when different blade assemblies are used.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If conventional jointer systems use simple measurement mechanisms, then device complexity is reduced, but measurement precision deteriorates due to inability to accurately measure small distances

Engineering Contradiction:
Improvecomplexity of measurement systemVSAvoidprecision of depth of cut measurement
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces simple but imprecise mechanical measurement mechanisms with an optical measurement system. The laser projected onto a scale provides a magnified visual indication of small movements, enabling precise measurement of depth of cut (often less than 1mm) without requiring complex mechanical gear systems or high-precision mechanical dial indicators.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transitions from one-dimensional mechanical measurement (direct linear displacement) to two-dimensional optical measurement (laser spot position on a scale). By projecting the laser beam onto a scale that can be viewed from above, the system converts small vertical table movements into easily measurable horizontal laser spot displacements, improving measurement precision without increasing mechanical complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If conventional jointer systems require recalibration for different blade assemblies, then adaptability to various blade assemblies is achieved, but loss of time increases due to recalibration requirements

Engineering Contradiction:
Improveadaptability to different blade assembliesVSAvoidtime for recalibration
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent creates a universal measurement system that works with different blade assemblies without requiring recalibration. The laser scale system measures the actual position of the infeed table relative to a fixed reference point, rather than relying on pre-calibrated mechanical indicators specific to each blade assembly. This universal approach eliminates recalibration time while maintaining adaptability to different blade types and sizes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements a feedback-based measurement system where the laser scale continuously provides real-time position information of the infeed table. The system automatically compensates for variations in blade assembly dimensions by measuring actual table position rather than relying on preset calibrations, eliminating the need for manual recalibration when changing blade assemblies.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS7823612B2Systems and methods for measuring height of jointer infeed surface
Publication Date: 2010.11.02 GRIZZLY IND INC
  • US7823612B2 patent drawing
  • US7823612B2 patent drawing
  • US7823612B2 patent drawing

AI summary

A jointer system comprises a blade assembly, a base, an infeed table, and a measurement system. The base supports the blade assembly for rotation about a blade axis. The infeed table is movably supported by the base. The measurement system comprises a stop member, a gauge assembly, and a display assembly. The stop member defines a stop plane. The gauge assembly comprises a gauge, a pin member supported by the gauge such that the pin member is in contact with the stop member, and a display assembly. As the infeed table moves relative to the base, the gauge assembly generates a measurement signal indicative of vertical displacement of the infeed table relative to the base. The display assembly generates a display image based on the measurement signal.