Juliet Balcony Bracket and Support Member for Safer Panel Mounting
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Solution Overview
Problem
Existing Juliet balcony mounting systems require cumbersome installation techniques involving multiple operators, posing safety concerns and increasing installation time, complexity, and cost due to the need for heavy panels to be held in place during fixing.
Innovation Solution
A Juliet balcony mounting system with a support member and wall-mountable bracket that allows for tool-free installation, using a slot and support member orientation to secure panels vertically, enabling faster and safer installation by unskilled workers.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditional Juliet balcony mounting systems are used, then the panel can be securely mounted, but the installation process requires multiple operators and heavy panels to be held in place during fixing, introducing safety concerns and increasing installation time and complexity
Solution Approach 1:
The support member is pre-positioned in the bracket before the panel is installed. This preliminary action allows the panel to be simply placed onto the already-positioned support member without requiring operators to hold the heavy panel during fixing operations, thereby maintaining mounting security while dramatically simplifying the installation process
Solution Approach 2:
The support member acts as an intermediary element between the bracket and the panel. It provides a mechanical interface that secures the panel in place without requiring direct manipulation of the heavy panel during installation, eliminating the need for multiple operators to hold the panel while ensuring reliable mounting
2Reliability
If traditional Juliet balcony mounting systems are used, then the panel can be securely mounted, but the installation time and complexity increase due to the need for multiple operators and cumbersome fixing procedures
Solution Approach 1:
The support member is pre-positioned in the bracket before panel installation, enabling the panel to be quickly placed into position without requiring time-consuming fixing operations. This preliminary positioning dramatically reduces installation time while maintaining secure mounting through the pre-configured support structure
Solution Approach 2:
The support member is designed to be self-positioning within the bracket, requiring no complex alignment or adjustment by installers. The component automatically assumes its correct position, eliminating time-consuming manual adjustment procedures while ensuring reliable panel support
3Reliability
If traditional Juliet balcony mounting systems are used, then the panel can be securely mounted, but the installation cost increases due to the need for multiple operators and specialized equipment
Solution Approach 1:
The support member is pre-installed in the bracket during manufacturing or pre-assembly, transferring part of the installation work to the manufacturing phase. This reduces on-site labor requirements and associated costs while maintaining secure panel mounting through the pre-configured support structure
Solution Approach 2:
The support member is designed as a self-contained, self-positioning component that requires no specialized tools or skilled operators for installation. This simplicity reduces labor costs and eliminates the need for specialized equipment while ensuring reliable panel support through its inherent design
4Ease of operation
If the slot is oriented horizontally with the support member insertable in a horizontal direction, then rapid insertion and replacement of support members is facilitated, but the support member must effectively support the panel weight in a vertical orientation
Solution Approach 1:
The support member and slot are designed with asymmetric geometry where the horizontal insertion direction differs from the vertical load-bearing direction. The support member features a shape that allows easy horizontal sliding into the slot while incorporating structural elements that provide vertical load-bearing capacity to support the panel weight
Solution Approach 2:
The design separates the installation dimension (horizontal) from the load-bearing dimension (vertical). The support member is inserted horizontally into the slot for ease of operation, but once in place, it bears vertical loads from the panel. This dimensional separation allows optimization for both ease of installation and structural strength independently
Data Source
AI summary
A Juliet balcony mounting system is provided and methods of mounting the same. The Juliet balcony mounting system includes a support member for supporting a lowermost face of a panel, in use, on a support face of the support member; and a wall-mountable bracket comprising a first mounting plane arranged to engage with a first vertical face of the panel to limit movement of the panel therethrough; a second mounting plane arranged to engage with a second vertical face of the panel different to the first vertical face; a slot for removably-receiving the support member therein, the slot arranged to orientate the support face substantially perpendicular to the first and second mounting planes; and wherein, in use, the first plane and the second plane are orientated substantially vertically, and the support member is orientated substantially horizontally.